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Method for choosing expanded-connecting pressure of tube-side hydraulic expanded-connecting joint of shell-and-tube heat exchanger based on tube expanding rate

A shell-and-tube heat exchanger and tube expansion rate technology, which is applied in the field of hydraulic expansion joints, can solve the problems of how much expansion pressure is applied and does not specify the tube expansion rate, etc., achieves accurate results, facilitates the hydraulic expansion process, and ensures quality Effect

Inactive Publication Date: 2015-12-02
BEIJING UNIV OF CHEM TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In GB151, the calculation method of tube expansion rate based on the tube wall thinning rate is proposed, which stipulates the range of tube expansion rate that needs to be achieved by different materials for expansion and strength expansion, but it does not explain how to control the range of tube expansion rate in actual production. For example, for different expansion ratio requirements, how much expansion pressure needs to be applied, or what joint size is required, etc.

Method used

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  • Method for choosing expanded-connecting pressure of tube-side hydraulic expanded-connecting joint of shell-and-tube heat exchanger based on tube expanding rate
  • Method for choosing expanded-connecting pressure of tube-side hydraulic expanded-connecting joint of shell-and-tube heat exchanger based on tube expanding rate
  • Method for choosing expanded-connecting pressure of tube-side hydraulic expanded-connecting joint of shell-and-tube heat exchanger based on tube expanding rate

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Experimental program
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Effect test

Embodiment 1

[0025] The hydraulic expansion joint structure of the present invention can be found in figure 1 , where the specification of the heat exchange tubes in the shell and tube heat exchanger is Φ25×2.5mm, the heat exchange tubes are arranged in the form of equilateral triangles, the center distance between adjacent tube holes is 32mm, the material of the heat exchange tubes is 10#, and the material of the tube sheet is It is 16Mn. Through multiple sets of discrete experimental data, the expansion joint pressure required to achieve the corresponding expansion ratio is obtained respectively. For the discrete experimental data, see the attached figure 2 point in .

[0026] Assuming that the expansion rate in the technical requirements is 6% to 8%, according to the fitting formula (1), when H is 6%, the corresponding P can be calculated as 230MPa; when H is 8%, it can be calculated The corresponding P is 277MPa. Therefore, when the tube expansion rate range is 6% to 8% in the tech...

Embodiment 2

[0028] The hydraulic expansion joint structure of the present invention can be found in figure 1 , where the specification of the heat exchange tubes in the shell and tube heat exchanger is Φ25×2.5mm, the heat exchange tubes are arranged in the form of equilateral triangles, the center distance between adjacent tube holes is 32mm, and the heat exchange tubes and tube sheets are made of 304 stainless steel . Through multiple sets of discrete experimental data, the expansion joint pressure required to achieve the corresponding expansion ratio is obtained respectively. For the discrete experimental data, see the attached image 3 point in .

[0029] Assuming that the expansion rate in the technical requirements is 5% to 6%, according to the fitting formula (2), when H is 5%, the corresponding P can be calculated as 212MPa; when H is 6%, it can be calculated The corresponding P is 236MPa. Therefore, when the expansion rate range is 5% to 6% in the technical requirements, the exp...

Embodiment 3

[0031] The hydraulic expansion joint structure of the present invention can be found in figure 1 , where the specification of the heat exchange tube in the shell and tube heat exchanger is Φ25×2.5mm, the heat exchange tube is in the form of equilateral triangle tube arrangement, the center distance between adjacent tube holes is 32mm, and the material of the heat exchange tube and the tube sheet is 321 stainless steel . Through multiple sets of discrete experimental data, the expansion joint pressure required to achieve the corresponding expansion ratio is obtained respectively. For the discrete experimental data, see the attached Figure 4 point in .

[0032] Assuming that the expansion rate in the technical requirements is 4% to 8%, according to the fitting formula (3), when H is 4%, the corresponding P can be calculated as 201MPa; when H is 8%, it can be calculated The corresponding P is 285MPa. Therefore, when the expansion rate range is 4% to 8% in the technical requir...

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Abstract

The invention provides a method for choosing the expanded-connecting pressure of a tube-side hydraulic expanded-connecting joint of a shell-and-tube heat exchanger based on the tube expanding rate, and belongs to the field of hydraulic expanded-connecting technology. The relation between the tube expanding rate of a tube-side hydraulic expanded-connecting joint of a shell-and-tube heat exchanger and the expanded-connecting pressure can be got through fitting in experiments. According to GB151, only the value range of the tube expanding rate of associated material is suggested, and no needed expanded-connecting pressure for qualified tube expanding rate is provided, so a great inconvenience is brought to enterprises in actual production. Fitting formulas about expanded-connecting pressure and tube expanding rate can be obtained through a lot of experiment research, and the fitting formulas are about a tube plate hydraulic expanded-connecting joint and tubes made from three kinds of material. The experimental result can provide basis for a heat exchanger manufacturer to determine the hydraulic expanded-connecting pressure, the quality of an expanded-connecting joint can be ensured, and the manufacturer can conveniently formulate the hydraulic expanded-connecting technology.

Description

technical field [0001] The invention relates to a common shell-and-tube heat exchanger in the industrial field, and is specifically aimed at determining the tube expansion rate when a hydraulic expansion joint is used for a tube-tube-sheet connection joint of a conventional structure. In order to meet the design and production requirements, the fitting formula between the tube expansion rate and the expansion pressure of different materials is obtained. The obtained results can be used as the basis for heat exchanger manufacturers to determine the hydraulic expansion joint pressure, which can not only ensure the quality of expansion joints, but also facilitate enterprises to formulate hydraulic expansion joint technology, which belongs to the field of hydraulic expansion joint technology. Background technique [0002] Heat exchangers are widely used in various industrial fields, such as oil refining, chemical industry, nuclear power, etc., and shell and tube heat exchangers ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D53/08B21D39/00B21D26/033
Inventor 钱才富于洪杰马浩刘志胜
Owner BEIJING UNIV OF CHEM TECH