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Design method of two-stage main spring type non-equal offset frequency gradual stiffness plate spring limiting deflection

A design method and technology of the main spring, applied in the direction of the spring components, springs, leaf springs, etc. composed of several springs, can solve the problem that the deflection of the suspension spring and the two-stage main spring type non-equal bias frequency gradient spring cannot be satisfied. Complicated calculations and other issues to achieve the effect of reducing design and test costs, speeding up product development, and improving product design levels

Active Publication Date: 2017-05-31
山东恒日悬架弹簧股份有限公司
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  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, due to the constraints of the calculation of the two-stage gradient stiffness and the maximum allowable load, the deflection calculation of the two-stage main spring type non-equal bias frequency gradient stiffness leaf spring is very complicated. The design method of the limit deflection of the main spring type non-equal bias frequency type gradient stiffness leaf spring is mostly determined through experiments and tests, so it cannot meet the rapid development of the vehicle industry and the modern CAD design requirements of suspension springs

Method used

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  • Design method of two-stage main spring type non-equal offset frequency gradual stiffness plate spring limiting deflection
  • Design method of two-stage main spring type non-equal offset frequency gradual stiffness plate spring limiting deflection
  • Design method of two-stage main spring type non-equal offset frequency gradual stiffness plate spring limiting deflection

Examples

Experimental program
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Effect test

Embodiment

[0033] Embodiment: A certain high-strength two-stage gradient stiffness leaf spring, with reference to figure 2 , which includes the main spring 3, the first-stage auxiliary spring 2 and the second-stage auxiliary spring 1, the width of the entire leaf spring is b=63mm, half of the saddle bolt clamping distance L 0 = 50mm, the maximum allowable stress [σ] = 800MPa. Number of primary reeds n 1 = 2, the thickness h of each piece of the first stage main spring 11 =h 12 =8mm, clamping stiffness K of the first stage main spring M1 =51.4N / mm, half the working length of the first leaf of the first stage main spring is L 1T =525mm, half of the clamping length is L 1 = L 1T -L 0 / 2=500mm. Second stage main reed number n 2 = 1, thickness h 21 =8mm, the composite clamping stiffness K of the first-stage main spring and the second-stage main spring M2 =75.4N / mm; the number of secondary reeds m=2 pieces, the thickness of each piece of secondary reed h A1 =h A2 =13mm, total com...

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Abstract

The invention relates to a design method of a two-stage main spring type non-equal offset frequency gradual stiffness plate spring limiting deflection, and belongs to the technical field of suspension steel plate springs. The two-stage main spring type non-equal offset frequency gradual stiffness plate spring limiting deflection can be designed on the basis of the two-grade gradual stiffness and largest allowed load calculation according to the thickness and wideness of each plate spring, the clamping stiffness in each grade, the contact load and the largest allowed stress. According to ANSYS simulation, loading deflection and stress tests of a prototype, the design method of the two-stage main spring type non-equal offset frequency gradual stiffness plate spring limiting deflection is correct. By means of the method, the accurate and reliable largest limiting deflection design value can be obtained, it is ensured that a limiting device actually achieves a protection effect on the plate springs under the impact load, the plate spring design level, quality and reliability and vehicle driving safety are improved, meanwhile, the product design and test cost is reduced, and the product development speed is increased.

Description

technical field [0001] The invention relates to a vehicle suspension leaf spring, in particular to a design method for limiting deflection of a two-stage main spring type non-equal bias frequency type gradient stiffness leaf spring. Background technique [0002] In order to further improve the driving comfort of the vehicle under half-load conditions, the main spring of the original one-stage gradient stiffness leaf spring can be split into two-stage main springs, that is, two-stage main spring type gradient stiffness leaf springs; at the same time, in order to ensure that the main The stress intensity of the spring, usually through the initial tangent arc height of the first-stage main spring, the second-stage main spring and the auxiliary spring, and the two-stage gradual change gap, so that the second-stage main spring and the auxiliary spring can properly bear the load in advance, thereby reducing the first-stage The stress of the main spring, that is, the two-stage main...

Claims

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Application Information

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IPC IPC(8): F16F3/02F16F1/18G06F17/50
CPCF16F1/185F16F3/023F16F2238/022G06F30/17
Inventor 王炳超周长城
Owner 山东恒日悬架弹簧股份有限公司
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