Conveyer belt operation monitoring system and method

Abstract

The invention relates to a conveyer belt operation monitoring system and method. The conveyer belt operation monitoring system comprises a data processing module, a voltage converting and detecting module, a vibration sensor, a temperature sensor, a displacement sensor, a wireless communication module and an upper computer, wherein the voltage converting and detecting module is used for monitoring a pull switch; a single-chip microcomputer is used for reading a voltage outputted by a voltage converting circuit, performing A / D conversion, performing packing and performing encapsulating; the wireless communication module is used for sending the packed and encapsulated voltage data to the upper computer; the vibration sensor is used for acquiring vibrating data of a gear box; the temperature sensor is used for acquiring temperature data of the gear box; and the displacement sensor is used for acquiring the axial displacement offset of a conveyer belt roller. Through the adoption of the conveyer belt operation monitoring system and method disclosed by the invention, the comprehensive real-time accurate monitoring of the operation state of the conveyer belt system can be realized, so that the problems that a conveyer belt pull switch are difficult to detect and position in a flash manner are solved, and the functions of prejudging failure trend of the gear box, warning abnormal situations, warning the situation that shaft scurrying is generated on a driving roller are realized.

Description

technical field

[0001] The invention belongs to the field of intelligent monitoring, in particular to a belt conveyor operation monitoring system and a method thereof. Background technique

[0002] The belt conveyor uses the continuous or intermittent movement of the conveyor belt to transport various items of different weights. It can transport various bulk materials and complete goods, especially in ports and wharves. As an important protection device of the belt conveyor, the pull switch of the belt conveyor is connected in series. Once the pull switch flashes off, it will cause the belt conveyor to stop frequently. Moreover, since the length of the belt conveyor is measured in kilometers, it is very difficult to find the fault and it is easy to occur. Safety accidents, the consequences are unimaginable, and even cause belt tearing, personal injury and death accidents; as a power transmission device, the belt conveyor gearbox is difficult to overhaul due to harsh working ...

Examples

Embodiment Construction

[0058] Exemplary embodiments, features, and aspects of the present invention will be described in detail below with reference to the accompanying drawings. The same reference numbers in the figures indicate functionally identical or similar elements. While various aspects of the embodiments are shown in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.

[0059] like figure 1 As shown, a belt conveyor operation monitoring system includes: a data processing module, a voltage conversion and detection module, a vibration sensor S3, a temperature sensor S4 and S6, a displacement sensor S5, a wireless communication module and an upper computer H1, and the wireless communication module is used In order to realize the communication between the data processing module and the upper computer H1, the wireless communication module includes wireless communication sub-modules C1, C2, C3, C4, C5 and C6 connected to the data processing module respectivel...

technical field

[0001] The invention belongs to the field of intelligent monitoring, in particular to a belt conveyor operation monitoring system and a method thereof. Background technique

[0002] The belt conveyor uses the continuous or intermittent movement of the conveyor belt to transport various items of different weights. It can transport various bulk materials and complete goods, especially in ports and wharves. As an important protection device of the belt conveyor, the pull switch of the belt conveyor is connected in series. Once the pull switch flashes off, it will cause the belt conveyor to stop frequently. Moreover, since the length of the belt conveyor is measured in kilometers, it is very difficult to find the fault and it is easy to occur. Safety accidents, the consequences are unimaginable, and even cause belt tearing, personal injury and death accidents; as a power transmission device, the belt conveyor gearbox is difficult to overhaul due to harsh working ...

Examples

Embodiment Construction

[0058] Exemplary embodiments, features, and aspects of the present invention will be described in detail below with reference to the accompanying drawings. The same reference numbers in the figures indicate functionally identical or similar elements. While various aspects of the embodiments are shown in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.

[0059] like figure 1 As shown, a belt conveyor operation monitoring system includes: a data processing module, a voltage conversion and detection module, a vibration sensor S3, a temperature sensor S4 and S6, a displacement sensor S5, a wireless communication module and an upper computer H1, and the wireless communication module is used In order to realize the communication between the data processing module and the upper computer H1, the wireless communication module includes wireless communication sub-modules C1, C2, C3, C4, C5 and C6 connected to the data processing module respectivel...

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