The invention belongs to the technical field of
laser cladding
remanufacturing, and relates to a method for repairing
broken tooth damage of a gear. According to the method, firstly, a
machining method is adopted, after all areas of
broken teeth to be repaired are removed, the
broken teeth are continuously
cut inwards, and a groove which is provided with a flat and defect-free bottom face and is parallel to the axis of a gear is obtained in a
tooth root circle; after gear parameters are collected, a gear base body is preheated, the bottom face serves as a base face, technological parameters are determined, a scanning mode is selected for basic tooth profile cladding, cladding continues after a groove is filled, an approximately-trapezoidal basic tooth profile is obtained, and cladding allowance is reserved on the tooth side face; the relative position posture that a
laser head is vertical and the tooth side face is inclined is adopted, gradient composite
powder is adopted for tooth side face cladding material increase, a gradient cladding layer is obtained, the cladding allowance reserved for basic tooth profile cladding is supplemented, and the
machining allowance of the tooth face is removed; and finish
machining and heat treatment are conducted on the repairing layer, the precision and performance of the repaired gear are improved, and the performance of the repaired gear is inspected.