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A kind of automatic taping machine and inductance manufacturing process

An automatic braiding machine and manufacturing process technology, applied in the field of inductance, can solve the problems of increasing production cost, bending and deformation of lead pins, etc., and achieve the effects of improving production efficiency, reducing defect rate and reducing production cost.

Active Publication Date: 2019-09-03
格维电子(惠州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the coil winding process, an automatic winding machine is often used. The guide pins of the pin cores are required to be flat and straight, and no bending is allowed. Bulk material packaging will easily bend the guide pins, resulting in a large number of defective products and increasing production costs.

Method used

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  • A kind of automatic taping machine and inductance manufacturing process
  • A kind of automatic taping machine and inductance manufacturing process
  • A kind of automatic taping machine and inductance manufacturing process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] This embodiment provides an automatic taping machine, please refer to figure 1 As shown, it is the front view of the automatic braiding machine in Embodiment 1, the machine platform 1, the conveying chain 2, the conveying runner group 3, the pressing runner 4, the driving element 5 and the feeding tray 6, and the machine platform 1 has A plane 11 and a side 12 perpendicular to the plane 11, the conveying chain 2 is arranged on the plane 11, the conveying runner group 3 is arranged on the side 12, and is connected with the end of the conveying chain 2, the pressing runner 4 is arranged on the side 12, and Located on one side of the conveying wheel set 3, the pressing wheel 4 is connected to the conveying wheel set 3 by meshing, the driving element 5 is arranged on the side 12, one end of which is connected to the conveying wheel set 3, and the feeding tray 6 passes through The support rod is arranged on the side 12, so that the feeding tray 6 is away from the conveying w...

Embodiment 2

[0034] This embodiment provides an inductor manufacturing process. Please refer to Figures 3 to 5 As shown, they are respectively the sectional view of the inductance in the first embodiment, the structural schematic diagram of the magnetic core, and image 3 Partial enlarged view of part B in . The inductor manufacturing process includes the following steps:

[0035] Step A: Use the automatic pinning machine to cut the tinned metal wire into a metal guide pin of a preset length, then use the automatic pinning machine to make one end of the metal guide pin into a T-shaped structure, and then place the metal guide pin One end of the T-shaped structure is dipped into the pin epoxy glue 105, and inserted into the magnetic core hole 104 on the magnetic core upper pendulum 102 and the magnetic core hem 103, and then the epoxy glue 105 is connected to the pins by high temperature baking. Curing, wherein, the baking temperature is 230°C-250°C, and the baking time is 85s-95s, so t...

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Abstract

The invention discloses an automatic braider and an inductor manufacturing technology. The automatic braider comprises a machine table, a conveying chain, a conveying rotating wheel set, a compressing rotating wheel, a driving element and feeding discs; the machine table is provided with a plane and a side surface perpendicular to the plane; the conveying chain is arranged on the plane; the conveying rotating wheel set is arranged on the side surface and is connected to the tail end of the conveying chain; the compressing rotating wheel is arranged on the side surface, is located on one side of the conveying rotating wheel set and is connected to the conveying rotating wheel set in a meshed mode; the driving element is arranged on the side surface; one end of the driving element is connected to the conveying rotating wheel set; the feeding discs are arranged on the side surface; and the driving element drives the conveying rotating wheel set to rotate. The automatic braider and the inductor manufacturing technology have the advantages that automatic braiding can be carried out on a magnetic core connected to pins through the automatic braider with the simple design, and therefore smooth feeding of an automatic coil winding machine in the winding process of a varnished wire coil can be facilitated, the production efficiency of a coil winding technology can be improved, meanwhile, the pins of the magnetic core can be ensured to be straight and uniform, the reject ratio can be decreased, and the production cost can be lowered.

Description

technical field [0001] The invention relates to the technical field of inductance, in particular to an automatic tape braiding machine and an inductance manufacturing process. Background technique [0002] Inductor is a more commonly used electronic components. At present, the traditional production process of inductors is generally as follows: 1. Magnetic core preparation, 2. Connecting pins, 3. Winding coils, 4. Dip tin, 5. Soldering point sealing glue, 6. Set of heat shrinkable tubes, 7. Inductors volume test. Among them, in the pin connection process, the horizontal magnetic core automatic pin machine is a more commonly used production process. The production process of the traditional horizontal magnetic core automatic pin machine is generally: vibrating the magnetic core under the plate, cutting the pin 1. Apply glue to the guide pins, connect the guide pins to the magnetic core, dry and solidify the glue, and then directly pack it in bulk. In the coil winding proce...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B65B15/04H01F41/076
Inventor 龚应和
Owner 格维电子(惠州)有限公司