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Medium-and-large-thickness plate unfulfilled order product production method enabling nearly no planned undesired products

A technology of production rate and planning, applied in the information field, can solve the problems of reducing the output of the plan

Active Publication Date: 2018-04-13
BEIJING SHOUGANG AUTOMATION INFORMATION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide a medium and heavy plate supplementary rolling method in which the planned stripping product is close to zero, so as to solve the problem of reducing the planned stripped product during supplementary rolling.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0039] Taking the production data of the plate factory as an example, the customer order requirements: the thickness of the steel plate is 16mm, the width is 3000mm, the length is 7800mm, the number of pieces is 12, and the weight is 35.27 tons.

[0040] 1. First, expand the order according to the order expansion model. After the expansion, the operations are as follows:

[0041] (1) Rolling (the length of this operation plan = 1)

[0042] Entry: material (slab), thickness*width*length (250*2000*3310), planned amount (3), balance amount (0), actual amount (0)

[0043] Export: material (motherboard), thickness*width*length (16*3150*32840), plan amount (3), balance amount (0), actual amount (0)

[0044] (2) Cutting (the number of cut lengths in this operation plan = 4)

[0045] Entry: material (motherboard), thickness*width*length (16*3150*32840), planned amount (3), balance amount (0), actual amount (0)

[0046] Export: material (sub-board), thickness*width*length (16*3000*7...

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PUM

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Abstract

The invention relates to a medium-and-large-thickness plate unfulfilled order product production method enabling nearly no planned undesired products and belongs to the information technological field. The invention mainly aims to decrease planned undesired products during the production of unfulfilled order products. According to the method, sales orders are transformed into production orders; four operations namely, rolling, cutting, inspection, and delivery of the production of medium-and-large-thickness plates are generated; after the production is completed, steel plates are subjected toquality inspection, and orders are removed based on the quality inspection of unqualified products; when the number of unqualified steel plates meets a condition that only one plate blank needs to befed, a manufacturing execution system triggers unfulfilled order product production, at this moment, the number of planned undesired products of the unfulfilled order product production is zero; whenthe number of the unqualified steel plates which are detected out through quality inspection does not meet a condition that one plate blank in an original production order is needed, and available plate blanks exist, order unfolding is performed according to an order unfolding model on the basis of unfulfilled orders, and at this moment, the number of planned undesired products of the unfulfilledorder product production is approximate to zero; and when the number of the unqualified steel plates which are detected out through quality inspection does not meet a condition that one plate blank inthe original production order is needed, and no available plate blanks exist, production is organized through order consolidation, and at this moment, the number of planned undesired products is zero.

Description

technical field [0001] The invention belongs to the field of information technology, and in particular relates to a supplementary rolling method for a medium-thick plate in which the planned take-out product is close to zero. Background technique [0002] Carry-outs are made-to-order products that do not meet the requirements of the order or products that meet the requirements of the order but exceed the requirements of the order. During the production scheduling of medium and thick plates, the production is organized according to the thickness, width, length and number of pieces required by the order. Ideally, the number of pieces in the production plan is equal to the number of pieces required by the order and no unqualified products will be produced. In the actual process, substandard products are usually produced due to raw material defects or immature production processes. At this time, the production plan needs to be reorganized according to the order underscheduling (...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06Q10/06G06Q50/04
CPCG06Q10/06315G06Q50/04Y02P90/30
Inventor 宋成忠罗思亮段相举董宇陈伟杨强强
Owner BEIJING SHOUGANG AUTOMATION INFORMATION TECH