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Lightweight and high-strength electromagnetic shielding windshield and manufacturing method thereof

An electromagnetic shielding and windshield technology, applied in the direction of magnetic field/electric field shielding, electrical components, coatings, etc., can solve the problems of difficult realization, reduction of electromagnetic shielding film resistance, strength reduction, etc., to meet the requirements of high light transmittance, transmittance The effect of high light rate and high intensity

Active Publication Date: 2019-12-06
AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for electrically heated windshields with high shielding performance requirements (the shielding performance is not less than 40dB in the range of 1-18GHz), the resistance of two transparent conductive films (electric heating film and electromagnetic shielding film) is very low (≤2Ω / □)
There are several disadvantages in this preparation method: first, the preparation of low-resistance (≤2Ω / □) thin film is difficult to realize in engineering, even if a low-resistance thin film is prepared, the light transmittance does not meet the requirements; the second electric heating power requirement The square resistance of the electric heating film cannot be too low, which requires further reduction of the resistance of the electromagnetic shielding film
Third, in the process of preparing the transparent conductive film, the stress of the strengthened glass substrate will attenuate at high temperature, resulting in a decrease in strength and affecting the service life of the product
The above three factors have become difficult problems restricting the development of high-performance electromagnetic shielding glass

Method used

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  • Lightweight and high-strength electromagnetic shielding windshield and manufacturing method thereof

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preparation example Construction

[0025] The preparation steps of the electromagnetic shielding windshield are:

[0026] (1) Wash and dry the surface layer 1, put it into a chemical strengthening furnace for chemical strengthening, after the strengthening is completed, take out the surface layer 1, clean and dry;

[0027] (2) adopting the method for magnetron sputtering to plate an electric heating film layer 2 on the surface of the surface layer 1, the square resistance of the electric heating film layer 2 is controlled at 5-10Ω / □;

[0028] (3) After the electric heating film layer 2 is plated, the electrode layer 10 is plated on the electric heating film layer 2, and the width of the electrode layer 10 is 10mm;

[0029] (4) The electromagnetic shielding layer 4 is prepared on the surface of the inner layer 5. The specific preparation method is as follows: first, a metal film is plated on the inner layer 5, and then the micro-nano grid structure is etched on the metal film. The line width is 0.5-15μm, and th...

Embodiment 1

[0033] The electromagnetic shielding windshield consists of 10 parts. The first part is the surface layer, the second part is the electric heating film layer, the third part is the middle adhesive layer, the fourth part is the electromagnetic shielding layer, the fifth part is the inner layer, the sixth part is the upper frame, and the seventh part It is the lower frame, the 8th part is the electrical connection lead-out layer, the 9th part is the adhesive layer, and the 10th part is the electrode layer.

[0034] The surface layer 1 is made of chemically strengthened aluminosilicate glass, the electric heating film layer 2 is made of indium tin oxide (ITO) film, and the electric heating film layer 2 is prepared on the surface layer 1 by magnetron sputtering. The middle adhesive layer 3 is made of polyurethane, the electromagnetic shielding layer 4 is a metal micro-nano grid structure, the inner layer 5 is made of PET, the upper frame 6 and the lower frame 7 are made of carbon ...

Embodiment 2

[0044] The electromagnetic shielding windshield consists of 10 parts. The first part is the surface layer, the second part is the electric heating film layer, the third part is the middle adhesive layer, the fourth part is the electromagnetic shielding layer, the fifth part is the inner layer, the sixth part is the upper frame, and the seventh part It is the lower frame, the 8th part is the electrical connection lead-out layer, the 9th part is the adhesive layer, and the 10th part is the electrode layer.

[0045] The surface layer 1 is made of chemically strengthened aluminosilicate glass, the electric heating film layer 2 is made of indium tin oxide (ITO) film, and the electric heating film layer 2 is prepared on the surface layer 1 by magnetron sputtering. The intermediate adhesive layer 3 is made of polyurethane, the electromagnetic shielding layer 4 is a metal micro-nano grid structure, the inner layer 5 is made of ultra-thin flexible glass, the upper frame 6 and the lower...

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Abstract

The invention relates to a piece of electromagnetic shielding glass and a manufacturing method thereof, specifically, to a piece of light high-intensity electromagnetic windshield glass with an electric heating function and a manufacturing method thereof. A metal grid structure is prepared on a flexible substrate to realize the electromagnetic shielding function; combination with the traditional electric heating glass manufacturing process is carried out to prepare a piece of light high-intensity electromagnetic shield glass. On the one hand, the intensity reduction caused by preparing a low-resistance transparent conductive film on a piece of load-bearing glass is avoided; and on the other hand, the conflict between the high shielding performance and the high light transmittance requirement of the traditional electromagnetic shielding glass is eliminated. The prepared electromagnetic shielding glass has the high light transmittance larger than or equal to 75%, the reduced weight withthe surface density less than or equal to 10kg / m<2>, and the high intensity; the total thickness does not exceed 6.0 mm and the shielding performance is larger than o equal to 40 dB(0.3-18 GHz). And the glass is resistant to the impact by a bird with the weight of 1.0kg at the speed less than or equal to 330km / h without any penetration and piece spatter.

Description

technical field [0001] The present invention relates to an electromagnetic shielding glass and its manufacturing method, more specifically, to a light-weight high-strength electromagnetic shielding windshield glass with electric heating function and its manufacturing method. Background technique [0002] Electromagnetic shielding is a method of confining electromagnetic waves to a certain area through shielding bodies such as shells, boxes, and plates made of metal. Electromagnetic shielding has a wide range of applications in electronics, communications, aviation and other fields. For aircraft, the windshield is one of the weakest parts of aircraft electromagnetic shielding because it needs to have functions such as lighting, providing a clear view, anti-bird strike, and electric heating. Traditional electromagnetic shielding glass is designed according to the requirements of shielding effectiveness (CN 104582457 A, CN104841621 A, CN 101245685 B), and generally two pieces ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H05K9/00C03C17/36C03C21/00
CPCC03C17/36C03C21/00C03C2217/948H05K9/0081
Inventor 颜悦姜良宝望咏林霍钟祺厉蕾李晓宇张官理
Owner AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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