Composite rubber hose for conveying LPG, LNG and strongly corrosive chemical solvent and preparation method thereof

A technology of composite hoses and chemical solvents, applied in the direction of hoses, pipes, mechanical equipment, etc., can solve problems such as hidden dangers of pipeline safety, and achieve the effect of firm bonding, solving hidden dangers and strong radiation resistance.

Active Publication Date: 2015-11-11
河北泽邦塑胶科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The technical problem solved by the present invention is to overcome the defects of the existing corrosion-resistant rubber tubes, using low-density polyethylene (LLDPE), ultra-high molecular weight polyethylene (UHMWPE) and polymer cross-linked polyethylene as the main raw materials, scientifically compounding and After vulcanization of the rubber tube, the lining film is prepared from chemical substances such as polyimide, tetraethylpentamine, α-sulfo fatty acid alkyl ester salt, epoxy resin, SBR latex, rosin, etc., which have excellent bonding properties. Corona treatment is carried out on the bonding surface of the inner lining film and the bonding surface of the rubber tube to enhance its cohesiveness, and the surface layer is compounded with fiberglass reinforced fiber with radiation-proof performance, so that the surface layer of the rubber tube has excellent anti-corrosion properties. Radiation, especially to solve the potential safety hazards caused by ionizing radiation for pipelines transporting oil and natural gas, and finally prepare a rubber with a firm lining film, strong radiation resistance, and can transport LPG, LNG and strong corrosive chemical solvents composite hose

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] A rubber composite hose capable of conveying LPG, LNG and strong corrosive chemical solvents, comprising a rubber hose body, which sequentially includes an inner layer, an intermediate layer and a surface layer from the inside to the outside;

[0062] The inner layer is formed by vulcanizing and bonding the EPDM layer and the inner lining film;

[0063] The color of the EPDM rubber is milky white;

[0064] The inner lining film is mainly prepared from the following raw materials in parts by weight: 30 parts of LLDPE, 25 parts of polyvinyl alcohol, 20 parts of UHMWPE, 15 parts of polymer cross-linked polyethylene, 9 parts of polyimide, and 7 parts of tetraethylpentamine , 6 parts of α-sulfo fatty acid alkyl ester salt, 6 parts of epoxy resin, 5 parts of SBR latex, 4 parts of rosin;

[0065]The lining film is blown and stretched to form a film after extruding raw materials by a conventional method, and the thickness of the lining film is 0.42mm.

[0066] The middle laye...

Embodiment 2

[0087] A rubber composite hose capable of conveying LPG, LNG and strong corrosive chemical solvents, comprising a rubber hose body, which sequentially includes an inner layer, an intermediate layer and a surface layer from the inside to the outside;

[0088] The inner layer is formed by vulcanizing and bonding the EPDM layer and the inner lining film;

[0089] The color of the EPDM rubber is milky white;

[0090] The inner lining film is mainly prepared from the following raw materials in parts by weight: 20 parts of LLDPE, 20 parts of polyvinyl alcohol, 15 parts of UHMWPE, 10 parts of polymer cross-linked polyethylene, 8 parts of polyimide, and 5 parts of tetraethylpentamine , 5 parts of α-sulfo fatty acid alkyl ester salt, 5 parts of epoxy resin, 4 parts of SBR latex, 3 parts of rosin;

[0091] The lining film is blown and stretched to form a film after extruding raw materials by a conventional method, and the thickness of the lining film is 0.35mm.

[0092] The middle lay...

Embodiment 3

[0113] A rubber composite hose capable of conveying LPG, LNG and strong corrosive chemical solvents, comprising a rubber hose body, which sequentially includes an inner layer, an intermediate layer and a surface layer from the inside to the outside;

[0114] The inner layer is formed by vulcanizing and bonding the EPDM layer and the inner lining film;

[0115] The color of the EPDM rubber is milky white;

[0116] The inner lining film is mainly prepared from the following raw materials in parts by weight: 40 parts of LLDPE, 30 parts of polyvinyl alcohol, 25 parts of UHMWPE, 20 parts of polymer cross-linked polyethylene, 10 parts of polyimide, and 8 parts of tetraethylpentamine , 7 parts of α-sulfo fatty acid alkyl ester salt, 7 parts of epoxy resin, 6 parts of SBR latex, 5 parts of rosin;

[0117] The lining film is blown and stretched to form a film after extruding raw materials by a conventional method, and the thickness of the lining film is 0.5 mm.

[0118] The middle la...

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Abstract

The invention discloses a composite rubber hose for conveying LPG, LNG and strongly corrosive chemical solvent and a preparation method thereof. Low density polyethylene, ultra-high molecular weight polyethylene and macromolecule cross-linked polyethylene serve as raw materials; after scientific compound and vulcanization of a rubber hose, a chemical substance with a good adhesive property is obtained for preparing a liner film; meanwhile, corona treatment is carried out on the bonding face of the liner film and the bonding face of the rubber hose, and fiberglass reinforcing fiber with radiation protection performance is compounded on the surface layer; therefore, the surface layer of the rubber hose has good radiation protection performance, hidden danger of conveying pipelines caused by ionizing radiation is avoided, and finally the composite rubber hose which has the firmly bonded liner film, and is high in radiation protection and capable of conveying LPG, LNG and strongly corrosive chemical solvents is prepared, the hose can absorb as much as 97.5% to 99.5% of X-rays, gamma-rays and various neutrons in nuclear radiation, and the adhesive force (N/25mm) between the liner film and a rubber layer reaches 160-180.

Description

technical field [0001] The invention relates to the preparation of a rubber composite hose, in particular to a rubber composite hose for conveying LPG, LNG and strong corrosive chemical solvents and a preparation method thereof. Background technique [0002] After more than 50 years of development, my country's rubber hose belt industry has played an indispensable supporting role in the national economy. Especially with the improvement of my country's mechanization level and the application of new materials, the rubber hose belt industry has continuously penetrated into related fields. The application range and fields of rubber hose belts have been opened up, and the products are widely used in coal, metallurgy, cement, ports, mines, petroleum, automobiles, textiles, light industry, engineering machinery, construction, marine, agriculture, aviation, aerospace and other fields. In recent years, the rubber hose and belt industry has adhered to the scientific development concept...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L11/04C08L23/08C08L29/04C08L23/06C08L79/08C08L63/00C08L9/08C08L93/04C08L23/16C08L23/12C08L1/02C08L67/06C08K7/06C08K7/14C08K3/08C08K3/38C08K3/22
CPCC08L23/0815C08L23/16C08L2201/02C08L2201/08C08L2203/18C08L2205/02C08L2205/025C08L2205/035C08L2205/16C08L2207/068F16L11/04C08L23/06C08L29/04C08L79/08C08L63/00C08L9/08C08L93/04C08L23/12C08L1/02C08K7/06C08L67/06C08K13/04C08K7/14C08K3/08C08K3/38C08K2003/2227
Inventor 李忠利
Owner 河北泽邦塑胶科技有限公司
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