Centrifugal casting process of a rare earth wear-resistant alloy steel rock-breaking hob shell

A technology of alloy steel and low-carbon alloy steel, applied in the direction of manufacturing tools, furnaces, heat treatment equipment, etc., can solve the problems of high wear force of the cutter shell, wear of the hob cutter shell, fatigue impact, etc., and improve the wear resistance. , The effect of prolonging the life of the hob and improving the hardness and wear resistance of the product

Active Publication Date: 2022-02-01
BEIJING CHINA COAL MINE ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The second is that falling rock fragments and massive rocks will rub or even collide with the knife shell. The debris on the knife shell will cause friction with the knife shell, scraping the knife shell, and fatigue impact effect, resulting in wear and tear on the cutter shell
The third is that the slipped rock block stays on the drill bit and fails to slide down by gravity, and when the slipped block is large and heavy, it will be stuck between the hobs, and the hob will repeatedly break such rocks, but at the same time the hob The knife shell will also be subject to friction and wear
The first type is accidental, but it has a large wear force on the knife shell, a high degree of wear, and more serious damage

Method used

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  • Centrifugal casting process of a rare earth wear-resistant alloy steel rock-breaking hob shell
  • Centrifugal casting process of a rare earth wear-resistant alloy steel rock-breaking hob shell
  • Centrifugal casting process of a rare earth wear-resistant alloy steel rock-breaking hob shell

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Embodiment Construction

[0035] The centrifugal casting process of the rare earth wear-resistant alloy steel rock-breaking hob shell in this embodiment includes the following steps:

[0036] (1) Molding: Using the shell casting method, on the molding machine, use 70-140 mesh separately prepared coated sand with high temperature resistance and high strength and hardness, and make the shell according to the corresponding mold of the designed size.

[0037] (2) Shell repair: Repair the pressed shell to remove flash and burrs.

[0038] (3) Brush paint: evenly spray high-temperature-resistant zircon paint on all contact surfaces with molten steel.

[0039] (4) Form shell assembly: put the shell after drying the paint into the centrifuge mold, put 2-3 layers of asbestos boards with pouring holes on the outermost layer, and finally press and pin the outer end cover of the centrifuge mold Good steel pin.

[0040] (5) Melting molten steel: a furnace of rare earth wear-resistant alloy steel is smelted, and the ...

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Abstract

The invention discloses a rare earth wear-resistant alloy steel rock-breaking hob centrifugal casting process, the outer layer is casted with rare earth wear-resistant alloy steel, and the inner layer is cast with low-carbon alloy steel; the ratio of components in the rare earth wear-resistant alloy steel is as follows : C: 0.28‑0.34wt%, Cr: 1.20‑1.50wt%, Mn: 1.20‑1.50wt%, Si: 0.80‑1.20wt%, Ti: 0.06‑0.12wt%, La: 0.03‑0.06wt%, S : 0‑0.025wt%, P: 0‑0.025wt%, the balance is Fe; the proportion of each component of low carbon alloy steel is as follows: C: 0.18‑0.24wt%, Si: 0.17‑0.37wt%, Mn: 0.50‑ 0.80wt%, Cr: 0.70‑1.00wt%, the balance being Fe. By adding rare earth to the wear-resistant alloy steel and optimizing the distribution ratio of each component of the wear-resistant alloy steel, the hardness of the shell of the rock-breaking hob is improved, and the impact energy is increased from the existing wear-resistant alloy steel 110J to more than 130J, which improves the blade Shell hardness and wear resistance.

Description

technical field [0001] The invention relates to the technical field of rock-breaking hob shell casting. Specifically, it is a rare earth wear-resistant alloy steel rock-breaking hob cutter shell centrifugal casting process. Background technique [0002] Shaft drilling rig is a drilling machine used in the construction of power stations, mines and other projects. The rock-breaking hob is used to break rocks and drill underground. The rock-breaking hob is its key component. The wear grooves, causing the cutter body to fall off. Due to the poor wear resistance of the material, the rock-breaking hob is damaged in a short period of time, resulting in frequent replacement of the hob during the drilling process, which raises the requirements for material selection and manufacturing methods. [0003] The inlaid rock-breaking hob in the prior art is integrally forged with high manganese steel, and the rock-breaking hob shell can be made through complex processes such as surface car...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D19/16B22D13/00C22C38/02C22C38/04C22C38/28C22C38/18C21D9/22
CPCB22D19/16B22D13/00C22C38/005C22C38/02C22C38/04C22C38/28C22C38/18C21D9/22
Inventor 荆国业张广宇刘志强程守业曾熹彭鸣
Owner BEIJING CHINA COAL MINE ENG CO LTD
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