12results about How to "Reduce the amount of processing" patented technology

This invention belongs to the field of aerospace structural component manufacturing technology, specifically relating to an arc-shaped cap and its integrated bending forming method and application. The integrated bending forming method includes the following steps: S1, blanking to obtain a cap plate blank or cap frame blank; S2, milling to machine the external dimensions and hole positions before bending, obtaining a flat, non-arc semi-finished product; S3, bending, placing the flat semi-finished product between the punch and die of a bending die, and applying pressure to press it into an arc-shaped part with a predetermined curvature; S4, stress-relieving treatment of the bent arc-shaped part to eliminate its internal residual stress; S5, shaping, bending and shaping again to stabilize its curvature shape, obtaining the final arc-shaped cap product. This invention effectively solves the problem of springback during sheet metal bending by introducing a combination of bending die design, graded pressure control, and stress-relieving and shaping processes, ensuring the accuracy of the final product's curvature and external dimensions.

The invention discloses a preparation method of a zirconium ball valve core, which is characterized by comprising the following steps: S1, smelting to obtain a zirconium ingot with the specification of phi 600mm; s2, saw cutting is conducted, and the materials are divided into four equal parts; s3, cogging forging is conducted, and a rough circle of phi 350 mm is manufactured; s4, sawing again; s5, blank manufacturing and forging are carried out, and a blank with the height being 330 mm is obtained; s6, punching is conducted, and an annular blank is obtained; and S7, a finished product is rolled into the blank, an 80KN broaching machine is used for broaching, an inner hole and the outer diameter are continuously rolled to the forging size, then heat treatment is conducted, finish machining is completed after heat treatment, and the valve element is obtained. The preparation method of the valve element is suitable for batch production, the product structure uniformity is stable, the quality is good, the overall strength is high, abrasion is not prone to occurring, raw materials are saved, the regular spherical surface is directly rolled, the machining amount is small, the machining time cost is greatly reduced, and the cost is greatly reduced.

The application discloses a laser additive manufacturing method for obtaining a titanium alloy dual-phase structure and a titanium alloy, and relates to the field of laser additive manufacturing of metal materials. The method comprises the following steps: S1, loading titanium alloy powder into a powder feeder; S2, fixing a substrate on a forming table in a closed argon warehouse; S3, after the water and oxygen content in the argon warehouse is less than 50 ppm, starting laser additive manufacturing, and melting and depositing the titanium alloy powder synchronously fed on the substrate; S4, after continuously depositing 3-4 layers, reducing the powder feeding rate to 20%-30% of the original powder feeding rate, keeping other laser additive manufacturing parameters unchanged, and continuously depositing a layer; and S5, repeating the steps S3 and S4 until the size requirement of the titanium alloy component is reached. Through the above method, the remelting depth is accurately controlled, the heat cycle effect is realized, the spheroidization regulation of the micron-thin sheet of the deposited layer sample is realized, and thus the titanium alloy component with the dual-phase structure is directly prepared.

The present disclosure provides a piezoelectric ceramic driving array and a surface shape adjustment method. The piezoelectric ceramic driving array comprises a bottom electrode layer, a piezoelectric ceramic array and an insulating layer which are sequentially stacked, the bottom electrode layer comprises arrayed bottom electrodes; the piezoelectric ceramic array comprises at least one layer of piezoelectric ceramic array units, and the plurality of layers of piezoelectric ceramic array units are stacked, each layer of piezoelectric ceramic array units comprises a positive electrode layer and a negative electrode layer which are stacked; the positive electrode layer comprises a first piezoelectric ceramic sheet and a positive electrode array formed on the surface of the first piezoelectric ceramic sheet, and the negative electrode layer comprises a second piezoelectric ceramic sheet and a negative electrode array formed on the surface of the second piezoelectric ceramic sheet; each positive electrode on the same positive electrode layer is independent of each other, and the positive electrodes at the same position on different positive electrode layers are connected to the bottom electrode at the corresponding position after being adjacent; each negative electrode on the same negative electrode layer is connected to at least one adjacent negative electrode, and the negative electrodes at the same position on the edges of different negative electrode layers are connected to an external circuit after being adjacent.

The present application relates to the technical field of part processing, and discloses a forging forming method and tool for large thin-wall drum-shaped parts, comprising the following steps: step 1, designing a forging drawing according to the size of the part; step 2, designing a tire mold tool according to the forging drawing; the tire mold tool comprises a hollow forming tire mold, an upper pad mold and a punching tool; step 3, determining the process parameters of staged heating and the forging process parameters of each step; step 4, performing forging forming processing according to the steps, and obtaining a forging part. The present application can achieve high product processing quality, help to improve processing efficiency and reduce processing cost.

The application discloses a titanium alloy special-shaped material production process for a mobile phone physical SIM card holder, and comprises the following steps: continuously hot-rolling titanium alloy wire rods to deform to corresponding sizes; performing acid pickling at least once before the last hot-rolling to remove the surface oxides of the wire rods; performing annealing treatment at least once after the last hot-rolling; performing cold-rolling and shape correction after the annealing to make the cross-sectional size of the product meet the final product size; performing annealing treatment at least once after the cold-rolling; performing acid pickling at least once after the cold-rolling and annealing treatment to remove the surface oxides of the wire rods; cutting after online straightening to form the final special-shaped material for the SIM card holder; and the multiple rolling and heat treatment mode solves the problem of difficult machining and forming of the titanium alloy, the shape of the wire rod is shaped through cold-rolling, the titanium alloy wire rod is shaped, and the mobile phone SIM card holder special-shaped material is formed through rolling.

The utility model relates to the field of belt, concretely relates to a chute type self -locking belt fastener and belt assembly. The chute type self -locking belt fastener includes the buckle head frame, is equipped with the longitudinal belt passageway inside, sliding part is transversely inserted in the frame, can move along the longitudinal direction, the oblique chute is equipped with in the frame both sides, and the sliding part is through the inclined surface self -locking principle and is pressed tightly when moving along the chute. Compared with the prior art, the application does not need to carry out the punching, the pressure tooth etc. operation on the belt, avoids the damage to the belt, reduces the processing capacity simultaneously, keeps the belt integrity and the aesthetic degree, prolongs the service life of belt.

The invention discloses a hanging carrier roller set mounting accessory, and belongs to the technical field of belt conveyors. The mounting accessory comprises a carrier roller fixing piece, a position adjusting plate and a positioning plate. The position adjusting plate is connected to the carrier roller fixing piece in the mode that the position adjusting plate can rotate and can be positioned at at least two angles. Hanging pieces at the two ends of the hanging carrier roller set sequentially penetrate through the position adjusting plates and the carrier roller fixing pieces, the positioning plates are detachably connected with the hanging pieces, and therefore the hanging carrier roller set is locked. The position adjusting plate is rotated by a specific angle (such as 180 degrees) relative to the carrier roller fixing piece, so that the carrier roller set can be quickly adjusted to be in a normal working position or a forward inclination deviation rectifying position. According to the invention, conventional materials such as steel plates, round steel and the like are adopted and can be manufactured through simple cutting, drilling and welding, the original complex casting process is replaced, the machining cost and working hours are remarkably reduced, and meanwhile, convenience in installation, adjustment and disassembly is realized.

The utility model provides a kind of integrated radiator and flow control component for semiconductor flow control component, it is related to control valve technical field, and flow control component includes valve body, valve rod and electric control system, one end of valve rod is inserted into valve body for installing valve plate, electric control system is used to drive valve rod rotation to drive valve plate rotation to realize fluid control, radiator is sleeved on valve rod and is located between valve body and the electric control system to carry out heat dissipation, radiator includes: integrally formed valve body connecting seat, at least one piece of fin and electric control system connecting platform, the central position of radiator is provided with valve rod passage, to be sleeved on valve rod with radiator;Valve body connecting seat is used to be fixedly connected with valve body;Fin is used to dissipate excess heat in valve body;Electric control system connecting platform is used to install electric control system.The utility model can replace traditional heat dissipation system by the integrated radiator of aluminium alloy die casting, significantly reduce material, processing, assembly and quality cost.

The invention relates to the technical field of glass cutting, and discloses a glass cutting method, the glass cutting method uses a glass cutting machine to cut glass, and the glass cutting method comprises the following steps: placing the glass on a substrate, and setting a cutting route of the glass; starting the telescopic part to apply a fixed pulling force to the movable part; the fixed seat is driven to slide up and down relative to the sliding beam, so that the tool bit abuts against the surface of the glass; the rotating part is started to drive the first rotating part and the abutting part to rotate, so that the movable part reciprocates in the vertical direction to drive the tool bit to cut glass; and the sliding beam and the cutter body are driven to move in the horizontal direction. According to the glass cutting method, the machining amount of glass edging can be reduced, and the glass cutting efficiency can be improved.

This utility model belongs to the field of construction engineering technology, and specifically relates to a triangular hanging basket device for cantilever construction of cable-stayed bridges. It overcomes the problems of heavy weight and complex operation of existing cable-stayed bridge cantilever casting hanging baskets. It is 1 / 4 lighter than the previous cable-stayed hanging baskets and is simple to operate. It includes a main truss system, an anti-locking wheel travel system, a sliding beam travel system, and a formwork system. The main truss system includes multiple triangular trusses. Each triangular truss includes a longitudinally distributed main beam. Vertically distributed main truss uprights are installed on the main beams. The top of each main beam upright is connected to the front and rear ends of the main beam by two diagonal tie rods. The front and rear ends of the main beams of the multiple triangular trusses are connected as one unit by transversely distributed front and rear upper crossbeams.