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Multi-working-condition multi-stage batch process monitoring method based on density peak clustering and instant learning

A density peak and process monitoring technology, applied in complex mathematical operations, character and pattern recognition, special data processing applications, etc., can solve problems such as batch process monitoring problems that cannot be handled

Active Publication Date: 2021-01-08
ZHEJIANG UNIV
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Problems solved by technology

And the current process monitoring strategy is usually limited to single-condition multi-stage Gaussian batch process, and cannot deal with multi-condition multi-stage non-Gaussian batch process monitoring problems

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  • Multi-working-condition multi-stage batch process monitoring method based on density peak clustering and instant learning
  • Multi-working-condition multi-stage batch process monitoring method based on density peak clustering and instant learning
  • Multi-working-condition multi-stage batch process monitoring method based on density peak clustering and instant learning

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Embodiment Construction

[0084] Therefore, in the present invention, aiming at the problem of non-Gaussian data distribution of multi-working conditions and multi-stages, a new data-driven batch process monitoring method is proposed.

[0085] Aiming at the problem of multi-working conditions and multi-stage non-Gaussian in batch process monitoring, the present invention first demarcates offline and online data sets, and uses density peak clustering to mark the category of non-Gaussian offline data sets, and combines cluster information to use density peak Classification Classify the online data into the corresponding clusters, and use the model of the multi-condition multi-stage non-Gaussian multi-quality variable trajectory trained in the offline stage to calculate the statistics of the online data, and use the Bayesian fusion method to calculate the posterior probability , use the control limit to judge whether it is a normal sample or an abnormal sample.

[0086] The multi-working-condition multi-s...

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Abstract

The invention discloses a multi-working-condition multi-stage batch process monitoring method based on density peak clustering and instant learning, and the method is used for solving the problem of multi-mode multi-stage batch process monitoring by combining algorithms such as density peak clustering, instant learning and the like. In order to solve the problems of inter-batch difference and non-Gaussian distribution in batch process data, firstly, working conditions and stages of the batch process data are classified and identified by using density peak clustering; due to the fact that quality variable tracks under the same working condition and stage are diversified, similar tracks are extracted through instant learning so as to obtain sub-data sets with the similar quality variable tracks. Therefore, for each quality variable track of each sub-stage in a certain sub-working condition, a sub-model is established so as to realize an accurate modeling and monitoring scheme. Finally, aBayesian fusion method is introduced as an integration strategy to determine the final probability of the fault. Compared with other existing methods, the method provided by the invention has good effect and applicability.

Description

technical field [0001] The invention belongs to the field of industrial process control, and in particular relates to a multi-working-condition and multi-stage batch process monitoring method based on density peak clustering and real-time learning. Background technique [0002] In recent years, process monitoring technology in industrial production, as an important part of process system engineering, has attracted more and more attention from industry and academia. It plays a very important role in ensuring safe production and improving product quality, so it has very important research value. Traditional industrial engineering monitoring is generally based on process mechanism. Now, due to the development of distributed computer control system (DCS) technology, a large amount of process data has been collected, so the method based on data-driven multivariate statistical analysis has gradually attracted attention. Among them, principal component analysis (PCA) and partial l...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F30/20G06K9/62G06F17/18
CPCG06F30/20G06F17/18G06F18/2321G06F18/22G06F18/24155
Inventor 张新民范赛特魏驰航宋执环
Owner ZHEJIANG UNIV