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A method for image stitching using a multi-camera-based electroplated diamond wire saw surface image acquisition device

A technology of electroplated diamond and diamond wire saw, which is applied in the directions of image enhancement, image analysis, graphic image conversion, etc., can solve the problems of low detection accuracy and inability to obtain the full cylindrical surface image of electroplated diamond wire saw, so as to improve detection accuracy and intelligent The effect of making obvious meaning and eliminating errors

Active Publication Date: 2022-08-05
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the surface of the electroplated diamond wire saw is cylindrical, the image of the full cylindrical surface of the electroplated diamond wire saw cannot be obtained by a single camera
However, there will be large errors in the detection based on the partial surface image of the electroplated diamond wire saw, and the detection accuracy is relatively low.

Method used

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  • A method for image stitching using a multi-camera-based electroplated diamond wire saw surface image acquisition device
  • A method for image stitching using a multi-camera-based electroplated diamond wire saw surface image acquisition device
  • A method for image stitching using a multi-camera-based electroplated diamond wire saw surface image acquisition device

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] Embodiment 1 A multi-camera-based surface image acquisition device for electroplated diamond wire saw

[0064] like figure 1 As shown, the multi-camera-based electroplated diamond wire saw surface image acquisition device includes the following five sub-devices:

[0065] Sub-device 1. Industrial camera: used to collect the original image of the surface of the electroplated diamond wire saw;

[0066] Sub-device 2. Light source: used to increase the gray value difference between the electroplated diamond wire saw coating and the surface abrasive particles in the image;

[0067] Sub-device 3. Stage: used to install industrial cameras, light sources, guide wheels;

[0068] Sub-device 4. Guide wheel: The distance between the electroplated diamond wire saw and the lens is guaranteed to be stable during production;

[0069] Sub-device 5. Computer: used to install image acquisition software.

[0070] The above-mentioned multi-camera-based electroplating diamond wire saw su...

Embodiment 2

[0073] Embodiment 2 Method for stitching surface images of electroplated diamond wire saw based on multi-camera

[0074] like figure 2 shown, the specific steps are as follows:

[0075] Step (1) Four industrial cameras simultaneously collect surface images of the electroplated diamond wire saw at the same axial position and at different angles, and the results are as follows

[0076] image 3 shown;

[0077] Step (2) by formula (1), formula (2), formula (3), formula (4), formula (5) to obtain the pixels in the original image of the surface of the electroplated diamond wire saw and the pixels in the surface image of the electroplated diamond wire saw after unfolding The coordinate transformation relationship of , such as Figure 4 As shown, expand the image according to this coordinate transformation relationship, and the expansion result is as follows Figure 5 As shown, using linear interpolation to complete the image, the result is as follows Image 6 shown;

[0078] ...

experiment example

[0110] Experimental example: Take a brand of electroplated diamond wire saw with a wire diameter of 160 μm as an example, the image stitching results are as follows Figure 10 shown.

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Abstract

The invention relates to a multi-camera-based surface image acquisition device of an electroplated diamond wire saw and an image splicing method, and relates to the field of surface image acquisition and image splicing of an electroplated diamond wire saw. Axial position, images of different angles, and then through the steps of image expansion, image preprocessing, feature point search, feature point matching, matching feature point pair screening, registration model solution, image resampling, coincidence area removal and other steps to complete the electroplated diamond wire Stitching of saw surface images. The method and the device can obtain the full cylindrical surface image of the electroplated diamond wire saw, and using the full cylindrical surface image to visually detect the surface quality of the electroplated diamond wire saw can effectively improve the detection accuracy. The method has guiding value for improving the online detection accuracy of the surface quality of the electroplated diamond wire saw.

Description

technical field [0001] The invention relates to a device for collecting images on the surface of an electroplated diamond wire saw and a method for image splicing, in particular to a device for collecting images on the surface of an electroplated diamond wire saw by using multiple cameras and splicing the surface images of the electroplated diamond wire saw A method for obtaining an image of a full cylindrical surface of an electroplated diamond wire saw. Background technique [0002] Electroplated diamond wire saw is widely used in the slicing field of hard and brittle materials such as single crystal silicon, sapphire, single crystal silicon carbide, ceramics, etc. due to its high processing efficiency and small kerf. The surface quality of the electroplated diamond wire saw will have a direct impact on the quality and precision of its slicing. Therefore, the surface quality inspection of electroplated diamond wire saw is an essential process in the production process of ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06T3/40G06T5/00G06T7/00G06T7/11G06T7/155G06T7/66G06T7/73G06V10/75
Inventor 毕文波赵玉康葛培琪
Owner SHANDONG UNIV