A kind of preparation method of decorative wall brick and decorative wall brick

A decorative and wall tile technology, applied in the field of building materials, can solve the problems of inaccurate color registration, high cost of small batch production, and increased product scrap rate, achieve low raw material cost and equipment operation cost, and improve surface wear resistance and anticorrosion performance , Increase the effect of decorative effect

Active Publication Date: 2021-08-24
JIHUA LAB
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AI Technical Summary

Problems solved by technology

[0003] The uv printing technology has the following problems: a) high cost: the equipment price is high, and the cost of ink is double that of ordinary water-based ink; b) the failure rate is high: it is mainly reflected in civilian or low-end series, especially Cheap equipment, high maintenance frequency; c) Slow printing speed, compared with screen printing, this technology is slow and not suitable for mass production
[0004] Screen printing technology has the following technical problems: a) It is difficult to print multiple colors, and only one color can be printed at a time. For multi-color printing, complex and cumbersome color registration must be carried out. The technical requirements are relatively high, and color registration is prone to inaccurate phenomena. Therefore, the scrap rate of the product is increased, and the cost is also increased accordingly.
For patterns with more than four colors or gradient colors, it is basically impossible; b) The cost of small batch production is high, and plate making and film printing are indispensable processes for screen printing. If the product volume is small, the cost of these processes is relatively High, so it is not conducive to small batch production; c) flatness limit, this process is better for products with high flatness, if the roughness is high, the effect is poor
[0005] However, the prior art also discloses shielding spraying technology, which refers to shielding the area of ​​the workpiece surface that does not need to be sprayed, so that the unshielded area in the middle can be sprayed and deposited. The unshielded area is generally in a simple shape such as a rectangle, a square, etc. At the same time, the target workpiece of masking spraying is generally made of structural steel and other materials, and the raw material components used for masking spraying are generally wear-resistant and anti-corrosion powders such as iron-based alloy powder and nickel-based alloy powder, etc. The purpose is to improve the wear-resistant and anti-corrosion performance of the surface of the workpiece. Current spray technology is not suitable for the preparation of decorative wall tiles

Method used

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  • A kind of preparation method of decorative wall brick and decorative wall brick
  • A kind of preparation method of decorative wall brick and decorative wall brick
  • A kind of preparation method of decorative wall brick and decorative wall brick

Examples

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preparation example Construction

[0029] The invention provides a preparation method of decorative wall tiles, such as figure 1 shown, including the following steps:

[0030] S1. Provide a wall brick;

[0031] S2. According to the shape requirements of the decorative pattern, lay a shielding layer on the surface of the wall tiles, and the shape of the area on the surface of the wall tiles that is not blocked by the shielding layer is the required pattern shape;

[0032] S3. Use thermal spraying or cold spraying to prepare a decorative layer by powder deposition on the area not covered by the shielding layer on the surface of the wall tile, and remove the shielding layer to obtain a decorative wall tile;

[0033] Wherein, the material of the shielding layer includes one of high temperature resistant tape, high temperature resistant metal alloy, and impact resistant metal alloy;

[0034] The powder used in thermal spraying or cold spraying includes metal powder and / or ceramic powder with significant color char...

Embodiment 1

[0053] The embodiment of the present application provides a method for preparing decorative wall tiles, comprising the following steps:

[0054] S1. Provide a wall brick;

[0055] S2. Use high-temperature-resistant glue to lay a shielding layer on the surface of the wall tiles, so that the part of the wall brick surface that is not shielded by the shielding layer is in the shape of a five-pointed star; wherein, the shielding layer is PET high-temperature-resistant adhesive tape;

[0056] S3. Use cold spraying to prepare the decorative layer on the part of the wall brick surface that is not blocked by the shielding layer, wherein the raw material for cold spraying is pure Al powder, the working pressure of cold spraying is 3.5MPa, the temperature is 350°C, the spraying distance is 40mm, and the spray gun moves The speed is 25 mm / s, and the thickness of the prepared decorative layer is 0.3 mm. After the shielding layer is removed, a wall tile with a silver-white metallic luster...

Embodiment 2

[0060] The embodiment of the present application provides a method for preparing decorative wall tiles, comprising the following steps:

[0061] S1. Provide a wall brick;

[0062]S2. Use high-temperature-resistant glue to lay a shielding layer on the surface of the wall brick, so that the part of the wall brick surface that is not shielded by the shielding layer is in the shape of a landscape pattern; wherein, the shielding layer is a steel sheet;

[0063] S3, adopt the cold spraying method to prepare the decorative layer on the part of the wall brick surface that is not blocked by the shielding layer, wherein the raw material for the cold spraying is spherical Cu powder, the particle size of the Cu powder is 15 ~ 45 μm, and the working pressure of the cold spraying is 3.5MPa, The temperature is 500°C, and the moving speed of the spray gun is 50mm / s. When spraying the parts that need to be protruded in the landscape pattern, such as mountains and trees, control the moving spee...

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Abstract

The invention provides a method for preparing a decorative wall brick and the decorative wall brick, comprising the following steps: providing a wall brick; according to the shape requirement of the decorative pattern, laying a shielding layer on the surface of the wall brick, and the surface of the wall brick is not blocked The shape of the area covered by the layer is the required pattern shape; the decorative layer is prepared by thermal spraying or cold spraying on the area not covered by the masking layer on the surface of the wall tile, and the decorative layer is obtained by removing the masking layer. The method of the present invention can select the corresponding types and contents of raw materials according to the decorative requirements, as well as the spraying process parameters to achieve the presentation effect of various decorative patterns, which has strong flexibility and is not limited by the flatness of the wall tile surface; the decorative pattern of the present invention The preparation method of the permanent wall brick has simple operation and high production efficiency, is suitable for production of various batches of products, has low equipment input costs, raw material costs and equipment operation costs, and has good economic benefits.

Description

technical field [0001] The invention relates to the technical field of building materials, in particular to a method for preparing decorative wall tiles and the decorative wall tiles. Background technique [0002] In recent years, as people have higher and higher requirements for the aesthetics of home furnishing, wall bricks, as a necessary part of various buildings, have become the focus of attention in the construction industry. At present, most of the decorative wall tiles are surface decorated by uv printing technology and screen printing, but these two technologies have certain problems. [0003] The uv printing technology has the following problems: a) high cost: the equipment price is high, and the cost of ink is double that of ordinary water-based ink; b) the failure rate is high: it is mainly reflected in civilian or low-end series, especially Cheap equipment, high maintenance frequency; c) Slow printing speed, compared with screen printing, this technology is slo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B41/88
CPCC04B41/009C04B41/5127C04B41/5155C04B41/88C04B41/4523C04B41/4572C04B41/4521C04B41/4545C04B33/00C04B35/00
Inventor 卢静解路孙澄川汤烈明吴应东但幸东李挺
Owner JIHUA LAB
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