Decorative laminated safety glass

a safety glass and decorative technology, applied in the field of decorative laminates, can solve the problems of poor image quality in printed images, inconvenient ink-jet printing process, and time-consuming and expensive process of silkscreening image onto interlayer,

Inactive Publication Date: 2005-03-03
EI DU PONT DE NEMOURS & CO
View PDF7 Cites 23 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Silk-screening an image onto an interlayer is a very time-consuming and expensive process for making decorative laminated safety glass.
However, a disadvantage of printing directly on PVB using an ink jet printing process is that PVB interlayers have a roughened surface pattern (Rz from 30-60 μm) that can cause poor image quality in a printed image.
Other problems with conventional processes for ink-jet printing are encountered due to the inks used in conventional ink-jet processes.
Low viscosity inks are required in a conventional ink jet printing process to alleviate high pressure build-up in the print head of the ink jet printer, and subsequent damage to the head and / or poor quality in the printed image.
However, use of conventional inks that are suitable for ink jet printing can result in poor image quality on a thermoplastic interlayer.
Poor image quality can be the result when a low viscosity ink is sprayed onto a roughened surface such as a PVB surface that has been prepared for lamination, due to ink running from high points to low spots on the interlayer surface.
Another potential problem with printing an image on an interlayer prior to lamination onto another substrate is that the adhesive bond between the interlayer and the substrate can be significantly weakened due to colorant on the surface of the interlayer that can reduce the “effective” bonding surface area between the substrate and the interlayer.
Reduction of the adhesive force of the laminate can result in the laminate having poor performance as a safety glass, or in the application for which it was intended.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Decorative laminated safety glass

Examples

Experimental program
Comparison scheme
Effect test

examples

The following examples are presented to illustrate the invention. The examples are not intended to limit the scope of the invention in any manner. Together with the description of the invention and the teachings included herein, the Examples set forth the invention in such a manner that one of ordinary skill in the art would have a clear concept of the invention claimed herein.

Test Methods

Surface Roughness, Rz, is determined from the 10-point average roughness as described in ISO-R468 and is expressed in microns. Surface roughness is measured using a Mahr Federal (Providence, R.I.) surfanalyzer. Surface Pattern Frequency is calculated from the surfanalyzer data by making a graph of the autocorrelation function vs. distance of the profilometer data. The autocorrelation data is analyzed by fast Fourier transform. The reported frequency of the surface pattern is the median frequency.

Compressive Shear Adhesion Test: Laminate adhesion (given in terms of compressive shear strength)...

examples 1-4

The ink was ink jet printed onto PVB using an Epson 3000 printer. The samples were air dried and laminated as described above.

example 1

ormulations are given below:

Ink Formulations (weight percent)ColorMagentaYellowCyanBlackMagenta Dispersion36.08(7% pigment)Yellow Dispersion (7% pigment)35.23Cyan Dispersion (5.5% pigment)28.35Black Dispersion (7% pigment)27.43Dowanol ® DPM0.000.0028.6629.03Dowanol ® DPMA38.3538.8642.9943.54(dipropylene glycol methyDowanol ® DPnP25.5725.910.000.00(dipropylene glycol mono-Total100.00100.00100.00100.00

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
roughnessaaaaaaaaaa
surface roughnessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to view more

Abstract

The present invention is a decorative laminated article comprising an image bearing thermoplastic interlayer wherein the image has been printed on the interlayer using an ink jet printing process, wherein the pigment comprises at least one pigment selected from the group consisting of: PY 120; PY 155; PY 128; PY 180; PY 95; PY 93; PV19 / PR 202; PR 122; PB 15:4; PB 15:3; and PBI 7. The interlayer material of the present invention can be, for example, PVB, PET, or polyurethane.

Description

BACKGROUND OF THE INVENTION The present invention relates to decorative laminates bearing images printed on an interlayer by a process of ink jet printing. The present invention particularly relates to decorative laminates wherein the image has been printed onto an interlayer comprising polyvinyl butyral (PVB). The present invention also relates to ink formulations that are useful for preparing the laminates of the present invention. Decorative laminates are known and obtained by various processes. DE 29706880, U.S. Pat. No. 4,968,553, U.S. Pat. No. 5,914,178, EP 1129844A1, and DE 20100717 disclose making decorative glass laminates via a silk screening process. Silk-screening an image onto an interlayer is a very time-consuming and expensive process for making decorative laminated safety glass. A process for making decorative glass laminates has also been described in U.S. Pat. No. 4,173,672. This patent describes a transfer lamination process wherein an image printed on paper is ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(United States)
IPC IPC(8): B41M1/30B41M5/00B41M7/00B44F1/06
CPCB32B17/10036B32B17/10247B32B17/10577B32B17/10761B32B17/1077B32B17/10788Y10T156/1002B41M5/0064B44F1/066B32B17/10275Y10T156/1039Y10T428/24884Y10T428/24868B41M5/0047Y10T156/1089Y10T428/249921
Inventor ELWAKIL, HAMDY A.ROMAN, RONALDSMITH, REBECCA L.TANG, CHAUCER C.
Owner EI DU PONT DE NEMOURS & CO
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products