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Crack-propagation preventing structure, method for preventing crack propagation, crack-propagation preventing apparatus, and method for producing skin panel for aircraft

a technology of crack propagation and preventing structure, applied in the field of crack propagation preventing structure, crack propagation preventing apparatus, method for preventing crack propagation, etc., can solve the problems of over-known techniques, insufficient suppression or preventing crack propagation of cold working, and insufficient suppression of crack propagation. , to achieve the effect of preventing crack propagation

Inactive Publication Date: 2007-02-15
MITSUBISHI HEAVY IND LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides a crack-propagation preventing structure that can be used to prevent cracks from spreading or propagating in metal components. This structure includes a dimple formed by pressing a rigid body onto the surface of the metal component. The dimple has a plastic deformation and a compressive residual stress, which induces a crack when it passes through the plastic deformation area. The invention also provides a method for preventing crack propagation and a method for producing a skin panel for an aircraft that includes a dimple for crack-propagation prevention. The technical effect of this invention is to provide a way to prevent cracks from spreading or propagating in metal components, without adding weight or complexity to the process.

Problems solved by technology

However, the above known techniques have the following problems.
Because of these problems, this technique does not provide a significant advantage from the viewpoint of preventing crack propagation.
However, the cold working does not sufficiently suppress or prevent the propagation of cracks that have been already generated.
In addition, the cold working process is complex.
The second burnishing technique is advantageous in suppressing or preventing crack generation, but this technique also does not prevent the propagation of cracks that have been already generated.
Also, this technique cannot be applied to the repair in the field.
The third stress wave technique is also advantageous in suppressing or preventing crack generation, but this technique is not fundamentally aimed at preventing the propagation of cracks that have been already generated.
Furthermore, this technique can be applied only to holes and notches, thus this cannot be applied to other parts that do not include holes or notches.
As described above, the known techniques do not provide a satisfactory effect to prevent crack propagation.
In other words, when crack propagation is not satisfactorily prevented, the periodic inspection must be performed more frequently, resulting in increased maintenance costs.

Method used

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  • Crack-propagation preventing structure, method for preventing crack propagation, crack-propagation preventing apparatus, and method for producing skin panel for aircraft
  • Crack-propagation preventing structure, method for preventing crack propagation, crack-propagation preventing apparatus, and method for producing skin panel for aircraft
  • Crack-propagation preventing structure, method for preventing crack propagation, crack-propagation preventing apparatus, and method for producing skin panel for aircraft

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first embodiment

[0059] a crack-propagation preventing structure shown in FIGS. 1A and 1B suppresses or prevents the propagation of a crack 2 generated in a metal component 1, such as the above-described skin panel 11. In this structure, an appropriate position on the surface of the metal component 1, which is subjected to crack-propagation prevention processing, is pressed under a load F with a rigid sphere 3 serving as a rigid body. Thereby, a point dimple 4 is provided so that the surface of the metal component 1 is dented substantially in the form of a hemisphere. This point dimple 4, which is formed by a local plastic deformation of the metal component 1, is appropriately provided near the tip of the crack 2, since the crack usually linearly propagates. FIG. 8 shows an example of the relationship between the dimple diameter d and the load F applied to the rigid sphere 3. As shown in FIG. 8, as the load F increases, the dimple diameter d due to the plastic deformation also increases.

[0060] Regar...

second embodiment

[0063] In a crack-propagation preventing structure shown in FIGS. 2A and 2B, instead of the point dimple 4 formed using the rigid sphere 3, a continuous linear dimple 4A is formed using a roller 3A as a rigid body. In this case, when the roller 3A is pressed at an appropriate position in the vicinity of a crack 2 and is moved in the direction shown by the arrow 5a6l , the linear dimple 4A is formed while the roller 3A is rotated as shown by the arrow 5b. For example, as shown in FIG. 2A, the linear dimple 4A is formed so as to intersect the extension of the propagation direction of the crack 2.

[0064] In this crack-propagation preventing structure, the linear dimple 4A, which is formed simply by plastic deformation processing without increasing the weight, is provided on the extension of the crack 2. Consequently, the plastic deformation is occurred in the linear dimple, and the compressive residual stress is induced in the dimple and the vicinity area, and thus the propagation of th...

third embodiment

[0066] shown in FIG. 4, in a newly produced body 10 having a rivet structure, point dimples 4 are formed in advance at appropriate positions of a skin panel 11. In this case, on the skin panel 11, which is surrounded by frames. 12 and stringers 13, a large number of point dimples 4 are arranged with a predetermined pitch in the directions parallel to the frames 12 and the stringers 13. In the example shown in the figure, the point dimples 4 are linearly arranged from one end to the other end so as to form two lines in each of the horizontal direction and the vertical direction in a grid, but the arrangement is not limited thereto.

[0067] By forming such point dimples 4 in advance, the propagation of a crack 2 that is generated at an unpredictable position after commencing use can be minimized.

[0068] Specifically, for example, when cracks 2a and 2c are generated in the direction perpendicular to the frames 12 and the cracks 2a and 2c propagate, since a large number of the point dimp...

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Abstract

A crack-propagation preventing structure that can suppress or prevent the propagation of cracks that would be generated in a metal component or that have been generated in a metal component is provided. The crack-propagation preventing structure includes a point dimple formed by pressing a rigid sphere of a rigid body at an appropriate position on the surface of a metal component, which is subjected to crack-propagation prevention processing.

Description

BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to a crack-propagation preventing structure for suppressing or preventing the propagation of cracks generated in metal components, a method for preventing crack propagation, a crack-propagation preventing apparatus, and a method for producing a skin panel for aircraft. [0003] This application is based on Japanese Patent Application No. 2005-230586, the content of which is incorporated herein by reference. [0004] 2. Description of the Related Art [0005] Hitherto, the following techniques are known for suppressing or preventing the propagation of cracks generated in metal components. [0006] In a first technique, a drill hole that is called “a stop hole” is formed at the leading tip of a crack generated in a metal component. To form such a stop hole, a mandrel having a diameter slightly larger than that of the stop hole may be inserted and retracted, thereby performing cold working on the ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B21D31/00
CPCB23P9/00B23P6/04
Inventor NISHIMURA, TOSHIHIKO
Owner MITSUBISHI HEAVY IND LTD