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Method for producing group iii nitride wafers and group iii nitride wafers

a technology of nitride and nitride, which is applied in the direction of polycrystalline material growth, single crystal growth, after-treatment, etc., can solve the problems of deteriorating the efficiency of light emitting devices grown on such wafers, difficult to grow group iii nitride crystal ingots, and affecting the realization of high-end optical and electronic devices, so as to avoid dissociation and/or decomposition of pieces and improve the transparency of pieces

Inactive Publication Date: 2017-06-22
SIXPOINT MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0009]The present invention provides a new production method for group III nitride wafers. In one embodiment of the invention, after group III nitride ingots are grown by the ammonothermal method, the ingots are sliced into pieces such as wafers having a thickness between about 0.1 mm and about 1 mm, for instance. Then, the pieces are annealed in a manner that improves transparency of the pieces and avoids dissociation and / or decomposition of the pieces. A surface portion of the pieces may then be removed if desired.

Problems solved by technology

However, a majority of these devices are grown epitaxially on heterogeneous substrates, such as sapphire and silicon carbide, since GaN wafers are extremely expensive compared to these heteroepitaxial substrates.
The heteroepitaxial growth of group III nitride causes highly defected or even cracked films, which hinders the realization of high-end optical and electronic devices, such as high-brightness LEDs for general lighting or high-power microwave transistors.
However, due to high melting point and high nitrogen vapor pressure at high temperature, it has been difficult to grow group III nitride crystal ingots.
The brownish wafer shows large optical absorption, which deteriorates the efficiency of light emitting devices grown on such wafers.

Method used

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  • Method for producing group iii nitride wafers and group iii nitride wafers
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  • Method for producing group iii nitride wafers and group iii nitride wafers

Examples

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example 1

[0044]In this example, a reaction vessel having an inner diameter of 1 inch was used for the ammonothermal growth. All necessary sources and internal components including 10 g of polycrystalline GaN nutrient held in Ni mesh basket, 0.3 mm-thick single crystalline GaN seeds, and three baffles, which acts as a flow restriction device were loaded into a glove box together with the reaction vessel. The glove box is filled with nitrogen and the oxygen and moisture concentration is maintained to be less than 1 ppm. Since the mineralizers are reactive with oxygen and moisture, the mineralizers are stored in the glove box all the time. 4 g of as-received NaNH2 was used as a mineralizer. After loading mineralizer into the reaction vessel, three baffles together with seeds and nutrient are loaded. After closing the lid of the reaction vessel, it was taken out of the glove box. Then, the reaction vessel is connected to a gas / vacuum system, which can pump down the vessel as well as can supply N...

example 2

[0047]In this example a GaN ingot was formed by the same method as described in Example 1. The GaN ingot was sliced into 0.4 mm-thick wafers with a wire saw. Then 6 wafers were annealed at different temperatures (500, 700, 900, 1100, 1200, and 1300° C. in NH3 ambient for 1 hour) by the following process.

[0048]A wafer was placed into a reactor. After evacuating air in the reactor, a forming gas (4% H2 / 96% N2) was introduced into the reactor, and subsequently the reactor was heated. At 485° C., ammonia was introduced to the reactor to suppress dissociation or decomposition of the GaN. The flow rate of ammonia and the forming gas was 1 slm and 1.1 slm, respectively. During annealing both the Ga-face and the N-face of each wafer was exposed to the ambient gas. When the GaN wafer was annealed at 1300° C., the surface of the wafer was etched away. Therefore, if ammonia is used to suppress dissociation or decomposition, the temperature is typically less than 1300° C. to avoid surface etchi...

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Abstract

The present invention discloses a method of removing contaminant from group III nitride single-crystal wafers. The method involves annealing a wafer to concentrate a contaminant in a region of the crystal near the surface of the crystal and removing some of the crystal near the surface that contains at least a portion of the region containing concentrated contaminant. The resultant thinner wafer therefore has less contaminant in it.

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This application is a continuation application of U.S. application Ser. No. 12 / 392,960, filed Feb. 25, 2009, and entitled “Method for Producing Group III Nitride Wafers and Group III Nitride Wafers,” inventors Tadao Hashimoto, Edward Letts, and Masanori Ikari, which claims the benefit of priority to U.S. Application Ser. No. 61 / 067,117, filed Feb. 25, 2008, and entitled “Method for Producing Group III Nitride Wafers and Group III Nitride Wafers,” inventors Tadao Hashimoto, Edward Letts, and Masanori Ikari, the entire contents of each of which are incorporated by reference herein as if put forth in full below. This application also incorporates by reference the International Application WO2009 / 108700 filed Feb. 25, 2009, entitled “Method for Producing Group III Nitride Wafers and Group III Nitride Wafers,” inventors Tadao Hashimoto, Edward Letts, and Masanori Ikari.BACKGROUND[0002]1. Field of the Invention[0003]The invention is related to ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C30B33/02C30B7/10C30B29/40
CPCC30B33/02C30B7/105C30B29/403C30B29/406C30B7/10
Inventor HASHIMOTO, TADAOLETTS, EDWARDIKARI, MASANORI
Owner SIXPOINT MATERIALS