Bimetallic welding electrode
a welding electrode and bimetallic technology, applied in metal-working equipment, soldering equipment, manufacturing tools, etc., can solve the problems of significant wear on poor current transfer between the electrode and the contact tip of the welding gun, and inability to stabilize the arc with significant weld spatter and weld smoke, etc., to achieve good arc start and stability, low feeding resistance, and good arc stability
Inactive Publication Date: 2018-08-23
THE ESAB GROUP
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Benefits of technology
The hybrid electrode achieves stable arc performance with reduced spatter and tip wear, eliminating the need for hazardous chemicals and specialized equipment, while standardizing rod alloys and reducing waste, thus offering cost-effective and environmentally friendly welding solutions.
Problems solved by technology
The result is an unstable arc with significant weld spatter and weld smoke.
However, a problem commonly associated with bare electrodes is poor current transfer between an electrode and the contact tip of a welding gun.
Current transfer instability can result in significant wear on the contact tip over a relatively short period of time, thus requiring frequent replacement of the tip.
Such replacement is both inconvenient and costly.
However, coated electrodes are more costly, have greater feeding resistance, produce more spatter, and exhibit inferior arc start and arc stability between the electrode and a workpiece relative to bare electrodes.
Moreover, the electroplating or electroless plating processes required for producing coated electrodes require specialized facilities and involve the use and disposal of caustic and acidic chemical agents that are harmful to the environment.
Method used
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Embodiment Construction
[0026]FIG. 1 illustrates an exemplary arrangement of welding equipment used for MIG / MAG welding. A welding machine 10 includes a power source 1 adapted to supply welding energy, or melting power, to an electrode 7. In some cases, the power source 1 comprises an inverter power supply. An electrode feeder 2 is provided on the welding machine 10, and operates to feed the electrode 7 to a welding torch 3. The welding torch 3 is connected to the electrode feeder 2, the welding machine 10 and a gas container 4 via a welding cable. The welding torch 3 comprises a gas cup 5 and a contact tube 6 through which the electrode 7 is fed to a position in the proximity of the workpiece 8. Welding gas is supplied from the gas container 4 to the space enclosed between the gas cup 5 and the contact tube 6. The welding equipment may also comprise a welding controller 20. The welding controller 20 includes a general controller 21 which is arranged to control the welding current and voltage by setting ap...
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Abstract
An electrode is disclosed for use in MIG / MAG welding. The electrode comprises an elongated electrode body within which is embedded a metallic filament. In some embodiments, the filament is copper, and is offset from the center of the electrode body. A method is disclosed for forming an electrode. The method may include removing oxidation from a surface of an electrode body, forming the electrode body to a desired size and geometry, removing lubricants from the surface of the electrode body, forming an elongated channel in a surface of the electrode body, depositing a filament in the elongated channel, and forming the electrode body over the filament. Other embodiments are disclosed and claimed.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS[0001]This application is a divisional of U.S. Non-Provisional patent application Ser. No. 14 / 034,661, filed on Sep. 24, 2013, entitled “BIMETALLIC WELDING ELECTRODE,” which claims the benefit of U.S. Provisional Patent Application Ser. no. 61 / 705,222, filed Sep. 25, 2012. The disclosures of the above applications are incorporated herein by reference in their entirety.FIELD OF THE DISCLOSURE[0002]The disclosure relates generally to the field of consumable welding electrodes and more particularly an improved bimetallic welding electrode and method of making the same.BACKGROUND OF THE DISCLOSURE[0003]In the art of gas metal arc welding it is common practice to use a process in which a metal wire, often referred to as a consumable electrode, is advanced through a welding gun while electrical energy is transmitted to the electrode by an electrified contact tip of the welding gun. Exemplary techniques for gas metal arc welding include MIG (Metal Ine...
Claims
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IPC IPC(8): B23K35/30B23K35/40B23K35/02
CPCB23K35/406B23K35/0261B23K35/3053B23K35/302Y10T29/49982Y10T29/49993Y10T29/4998
InventorCOLVIN, NATHANAEL MICAHCOZZI, VALERIOSCHOPP, JAMES G.
OwnerTHE ESAB GROUP