Hot dip galvanizing Al Bi rare earth alloy for steel and iron member hot dip galvanizing and its ingot type and method

A technology of hot-dip galvanizing and rare earth alloys, which is applied in the field of zinc alloys for hot-dip galvanizing of iron and steel components and its ingot shape, achieving the effects of appropriate content, reducing storage space, and facilitating hoisting and feeding

Pending Publication Date: 2007-12-12
ZHUZHOU SMELTER GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This technology allows companies to prepare special alloys that meet their needs without adding too much material like magnesium (Mg). It makes this method more efficient because they only require one type of metal called Al, Bb, Ytterberg, while other metals such as Be have different compositions depending upon factors like temperature and time needed for dissolution/solubilisation processes. By doing these steps correctly, the company saves money compared to traditional methods where multiple types of molten alkaline solutions were necessary. Additionally, the solution does not burn any harmful substances when heated up but instead uses less expensive raw materials than usual. Overall, this new approach improves efficiency and safety over existing techniques.

Problems solved by technology

The technical problem addressed in this patented text relates to improving heat transfer efficiency when applying molten tin plasilic acid onto nonferrous steels under specific temperature ranges, reducing defective inclusions formed within the coatings made therefrom, prevention of volatility issues caused by reactive gases released during melting processes, and reduction of environmental concerns associated with disposal of waste products containing harmful substances like chromium.

Method used

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  • Hot dip galvanizing Al Bi rare earth alloy for steel and iron member hot dip galvanizing and its ingot type and method

Examples

Experimental program
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Effect test

Embodiment 1

[0024] Hot-dip galvanized aluminum-bismuth rare earth alloy for hot-dip galvanizing of steel components, the composition of which is 0.008% (wt) Al; 0.02% (wt) Bi; 0.006% (wt) RE; the rest is zinc and unavoidable impurities .

[0025] Hot-dip galvanized aluminum rare earth alloy ingot, which is a rectangular zinc ingot body 1 with two symmetrical ear warps 3 "T", the upper plane and the bottom of the zinc ingot body 1 are planes. One of the ear hooks 3 is provided with a hanging hole 2 . The four sides of the zinc ingot body 1 are inclined planes, the upper cross section of the zinc ingot body 1 is larger than the lower cross section, the ingot weight is 900kg, the length L of the ingot shape is 1160mm, the width BB is 580mm, and the height H is 260mm.

[0026] Using the hot-dip galvanized aluminum-bismuth rare earth alloy ingot to hot-dip galvanize steel components, the zinc bath has good fluidity, no Sandelin effect, good corrosion resistance and mechanical properties of th...

Embodiment 2

[0028] Hot-dip galvanized aluminum-bismuth rare earth alloy for hot-dip galvanizing of steel components, the composition of which is 0.008% (wt) Al; 0.08% (wt) Bi; 0.01% (wt) RE; the rest is zinc and unavoidable impurities .

[0029] Hot-dip galvanized aluminum rare earth alloy ingot, which is a rectangular zinc ingot body 1 with two symmetrical ear warps 3 "T", the upper plane and the bottom of the zinc ingot body 1 are planes. Both ear hooks 3 are provided with hanging holes 2 . The four sides of the zinc ingot body 1 are inclined planes, the upper cross section of the zinc ingot body 1 is larger than the lower cross section, the ingot weight is 1100kg, the length L of the ingot shape is 1200mm, the width BB is 600mm, and the height H is 300mm.

[0030] Hot-dip galvanizing of iron and steel components by using the above-mentioned hot-dip galvanized aluminum-bismuth rare earth alloy ingot has good fluidity of the zinc bath, no Sandelin effect, good corrosion resistance and m...

Embodiment 3

[0032] Hot-dip galvanized aluminum-bismuth rare earth alloy for hot-dip galvanizing of steel components, the composition of which is 0.012% (wt) Al; 0.02% (wt) Bi; 0.006% (wt) RE; the rest is zinc and unavoidable impurities .

[0033] Ingot type is with embodiment 1.

[0034] Hot-dip galvanizing of iron and steel components by using the above-mentioned hot-dip galvanized aluminum-bismuth rare earth alloy ingot has good fluidity of the zinc bath, no Sandelin effect, good corrosion resistance and mechanical properties of the coating, and no alloy element burning.

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Abstract

The invention relates to a zinc alloy for steel component galvanizing, the ingot shape and the method. The comprised component and weight proportion are as follows: 0.008%-0.012%(wt)Al,0.02%-0.08%(wt)Bi, 0.006%-0.01%(wt)RE, the rest is zinc and unavoidable impurities. The ingot shape is'T'cuboid with two symmetrical ear-warps, the bottom of cuboid is plane, ear-warps are equipped with hoisting holes, and the four sides are inclined plane which is narrow-end-up shape. It is characterized by direct fusion of said alloy to zinc bath, simple utilization, stable and homogeneous aluminium, bismuth and rare earth content in zinc alloy, improved coating brightness and zinc flowability, decreased coating thickness, and saved zinc plating cost. The proper zinc alloy ingot shape and weight meets the demand of zinc addition for large-capacity galvanizing equipment, and it is convenient for hoisting and cross transportation, specific surface area is small, which is suitable for multi-layer stacking storage.

Description

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Claims

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Application Information

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Owner ZHUZHOU SMELTER GRP
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