High-frequency low-loss MnZn ferrite material and manufacturing method thereof

A technology of ferrite material and manufacturing method, applied in the field of MnZn ferrite material and its manufacturing, can solve the problems of high sintering maximum temperature, deterioration of ferrite performance, disadvantageous power saving, etc., and achieves lower sintering temperature and lower production. Cost, right size effect

Active Publication Date: 2012-10-10
江门江益磁材有限公司
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

But on the other hand, due to SiO 2 and Fe in the main component 2 o 3 Can react to form Fe 2 (SiO 3 ) 3 , and its melting point is 1150°C, which is lower than the sintering temperature of ferrite, so it is prone to abnormal grain growth during sintering, resulting in deterioration of ferrite performance
[0005] Many people have been researching high-frequency low-loss MnZn ferrite materials, but the losses of these existing MnZn ferrite materials are mostly 100kW / m at 60°C, 100°C, 120°C, 500kHz, and 50mT. 3 above, and the sintering temperature required for the manufacture of these materials is set above 1300°C, the highest sintering temperature is high, which is not conducive to saving electric energy and reducing production costs

Method used

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  • High-frequency low-loss MnZn ferrite material and manufacturing method thereof
  • High-frequency low-loss MnZn ferrite material and manufacturing method thereof
  • High-frequency low-loss MnZn ferrite material and manufacturing method thereof

Examples

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Embodiment 1

[0031] The main component is 54.6mol% Fe with a sand mill 2 o 3 , 37.9mol% Mn based on Mn 3 o 4 Mix it with 7.5mol% ZnO wet mill and place it in a drying oven for drying. The obtained powder was pre-fired at 820° C. for 2 hours in a box-type resistance furnace. Then put the calcined powder into a ball mill, based on the total weight of the main component, add an auxiliary component to the resulting powder: 0.04wt% CaCO 3 , 0.006wt% SiO 2 , 0.035wt% Nb 2 o 5 , 0.10wt% CoO, 0.04wt% V 2 o 5 , 0.06wt% SnO 2 and 0.03wt% TiO 2; Then add 66wt% deionized water, 1wt% dispersant and 1wt% defoamer to account for the total weight of the main component and carry out ball milling together. Ball mill the powder until the average particle size is about 1.0±0.2μm; based on the total weight of the powder after ball milling, add 8wt% polyvinyl alcohol solution to the powder, mix evenly and granulate, using a pressure of 50-200MPa The granules are pressed into green samples; finally, ...

Embodiment 2-8

[0034] The components and sintering temperatures of Examples 2-8 are referred to in Table 1 below, and the implementation steps are the same as those in Example 1 above. The test results of the magnetic properties of the materials prepared in Examples 2-8 are listed in Table 2 below.

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Abstract

The invention provides a high-frequency low-loss MnZn ferrite material, which comprises main components and auxiliary components, wherein the main components are 53-56 mol percent of ferric oxide, 34-41 mol percent of manganese oxide and 6-10 mol percent of zinc oxide, the content of manganese oxide is measured by Mn; the auxiliary components are at least three selected from CaCO3, SiO2, Nb2O5, CoO, V2O5, SnO2 and TiO2, and based on the total weight of the main components, the auxiliary components comprise: 0.02-0.08 weight percent of CaCO3, 0.002-0.01 weight percent of SiO2, 0.02-0.06 weightpercent of Nb2O5, 0.03-0.20 weight percent of CoO, 0.01-0.05 weight percent of V2O5, 0-0.20 weight percent of SnO2 and 0-0.10 weight percent of TiO2. The invention also provides a manufacturing method of the high-frequency low-loss MnZn ferrite material.

Description

technical field [0001] The invention relates to a MnZn ferrite material and a manufacturing method thereof, and in particular to a high-frequency low-loss MnZn ferrite material and a manufacturing method thereof. Background technique [0002] With the rapid development of TV, computer and various communication industries, the requirements for various inductors, filters, and transformer core materials tend to be high-frequency and low-loss. Therefore, major companies in the world are competing to conduct research. Nearly 20 Over the years, power materials have been improved from PC30 and PC40 to PC44 with lower power consumption and PC50 with higher frequency. These high-performance products are widely used in high-definition digital television, high-resolution computer monitors, pulse code modulation digital communication (PCM), and WDM and DWDM optical fiber communication equipment. [0003] MnZn power ferrite is mainly used as a transformer core for energy transmission an...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/38C04B35/622
Inventor 汪南东谭福清豆小明黄爱萍王家永冯则坤
Owner 江门江益磁材有限公司
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