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Transformer

A transformer and coil bobbin technology, applied in the field of transformers, can solve the problems of reduced production efficiency, inability to obtain insulation distance, long time, etc., and achieve the effect of ensuring insulation distance

Active Publication Date: 2015-01-21
TOKYO PARTS IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, there is a problem in that after winding the coil on the bobbin 111, the lead wires 116 are connected to the terminal pins 114, but especially by virtue of the connection between the lead wires 116 connected to the terminal pins 114 at both ends of the terminal block 115 and the core The distance L1 between the undersides of the magnetic legs 102 at both ends cannot obtain a sufficient insulation distance (refer to Figure 18 (a))
[0006] To avoid problems like the above, for example Figure 18 As shown in (b), the lead wires 116 connected to the terminal pins 114 at both ends are separated from the bottom of the magnetic legs 102 at both ends of the magnetic core and pulled around from the vicinity of the central part of the lower part of the bobbin, and the two ends of the lead wires 116 and the magnetic core are lengthened. The distance L2 between the bottom of the terminal magnetic legs 102 is used to ensure the insulation distance, but such an operation has the problems of being troublesome, requiring a lot of time, and reducing production efficiency.

Method used

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Experimental program
Comparison scheme
Effect test

no. 1 Embodiment approach

[0051] figure 1 It is an exploded perspective view of the transformer of the first embodiment. figure 2 yes figure 1 Completed perspective view of the transformer. image 3 yes figure 2 Front view (a), side view (b) of the transformer. Figure 4 yes figure 2 F-F cutaway view of the transformer. Figure 5 from below figure 2 perspective view of a transformer. Image 6 yes figure 1 Modification of the magnetic core of the transformer.

[0052] exist Figure 1 to Figure 6 Among them, the transformer 1 of this embodiment has: a bobbin 20 molded from an insulating resin, a coil 2 wound on the bobbin 20, and a magnetic core 10 placed on the bobbin 20. A horizontal type that is configured by lowering the height while lying on the ground.

[0053] The bobbin 20 has: a bobbin portion 21 around which a plurality of coils 2 are wound, a substantially circular flange portion 22 provided at both ends of the bobbin portion 21 and protruding toward the outer periphery of th...

no. 2 Embodiment approach

[0066] Figure 7 It is an exploded perspective view showing the transformer of the second embodiment. Figure 8 yes Figure 7 completed stereogram. Figure 9 yes Figure 8 Front view (a), side view (b) of the transformer. Figure 10 from below Figure 8 Completed perspective view of the transformer.

[0067] exist Figure 7 to Figure 10 Herein, the same components as those in the first embodiment are assigned the same reference numerals, and redundant descriptions are omitted.

[0068] In the second embodiment, the difference from the first embodiment is that only the side magnetic legs 11 are raised instead of the V-shaped side magnetic legs and the V-shaped terminal block in side view. Figure 9 As shown, the amount S of the lower part of the two ends 13 of the substantially quadrangular side magnetic legs and the lower part of the two ends of the magnetic legs 14 is increased upward, and the two ends 13 of the side magnetic legs 11 and the upper parts of the two ends...

no. 3 Embodiment approach

[0071] Figure 11 It is an exploded perspective view showing the transformer of the third embodiment. Figure 12 yes Figure 11 Front view (a), side view (b) of the completed transformer. Figure 13 from below Figure 11 Perspective view of the completed transformer.

[0072] exist Figure 11 to Figure 13 Herein, the same reference numerals are assigned to the same components as those in the second embodiment, and overlapping descriptions will be omitted.

[0073] In the third embodiment, the difference from the second embodiment is that Figure 11 As shown, a step portion 16 is provided between the side surfaces 14A of the magnetic legs 14 at both ends opposite to the central magnetic legs 15 of the magnetic core 10 and the lower surfaces 14B of the magnetic legs 14 at both ends, and the lower surfaces 14B of the magnetic legs 14 at both ends are formed as The point where the inside is higher than the outside.

[0074] Even if this is done, the same effect as above can...

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Abstract

The invention provides a transformer with good manufacturability capable of completely ensuring the insulation distance between a lead wire and a magnetic core without winding the lead wire, comprising a coil frame and a closed magnetic circuit magnetic core, wherein the coil frame comprises: a reel part wound with many coils; a flange part arranged at two ends of the reel part; a terminal stand arranged below the flange part and be orthogonal with reel part; a plurality of terminals extending along the lower part of the terminal stand; the closed magnetic circuit magnetic core comprises: a side magnetic foot loaded on the terminal stand of the coil frame; a center magnetic foot inserted into the reel part of the coil frame in the state of an approximate right-angle projection approximately from the center of the side magnetic foot; a two-end magnetic foot protrudently arranged at the perimeter of the coil along the same direction with the center magnetic foot from two ends of the side magnetic foot, wherein the lower part of the two-end magnetic foot is higher than the lower part in the center of the side magnetic foot and the upper part of the two-end magnetic foot is lower than the upper part of the flange part of the coil frame.

Description

technical field [0001] The invention relates to a transformer used in various electronic equipment. Background technique [0002] For transformers used in switching power supplies, etc., the insulation distance (creep distance and space distance) between the magnetic core and the coil is prescribed in the safety standards of each country. A transformer like this Figure 15 to Figure 18 As shown, the magnetic core is composed of two E-shaped magnetic core split bodies 101 composed of both end magnetic legs 102 and the central magnetic leg 103, and the magnetic core split body 101 is inserted into the through hole 112 of the bobbin 111. The central leg 103 constitutes a magnetic circuit. After the winding wire 113 is wound between the flange portions 117 of the bobbin 111 , an insulating spacer is wound around the outer circumference of the winding wire, and the leads of the winding wire 113 are connected to a plurality of terminal pins 114 planted on the terminal block 115 ....

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F30/06H01F27/30H01F27/24
Inventor 朝仓一彰
Owner TOKYO PARTS IND CO LTD