A secondary overprinting process for front electrodes

A technology of secondary overprinting and front electrode, which is applied in printing, circuit, printing device, etc. It can solve the problems of large silver paste loss, strict requirements on the overprinting accuracy of the two printing patterns, uneven thickness, etc., and achieve the effect of uniform printing pressure

Inactive Publication Date: 2011-12-07
HEFEI HAREON SOLAR TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] As we all know, the current cost of battery production and manufacturing mainly comes from the consumption cost of front silver. With the continuous soaring of silver dots in the market, how to reduce the consumption of silver paste to reduce the cost is particularly important. The traditional printing mode busbar and fine grid The same printed pattern is printed and formed at one time, and the silver paste consumption of the busbar accounts for more than 30% of the overall silver paste consumption. When high-efficiency batteries pursue a large aspect ratio, the height of the busbar will also increase, and then It will bring a large loss of silver paste and increase the manufacturing cost of the cell; the current double-printing (double-printing) machine has too strict requirements on the overprinting accuracy of the double-printed pattern, and the width of the fine grid line of the cell is not easy to control, resulting in Unstable conversion efficiency and increased printing defect rate, the main defect is uneven thickness
[0003] In the traditional cell screen printing process, the front grid line pattern of the battery cell is printed at one time. The main grid line and the auxiliary grid line use the same process screen. For the process flow, see figure 1 , which means that while making the auxiliary grid lines higher, the height of the main grid lines is also increased. The silver paste consumption of the main grid lines accounts for more than 30% of the overall silver paste consumption, but the height of the main grid lines The increase will not improve the conversion efficiency of the cell

Method used

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  • A secondary overprinting process for front electrodes
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  • A secondary overprinting process for front electrodes

Examples

Experimental program
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Effect test

Embodiment 1

[0025] like figure 2 Shown: A secondary overprinting process for front electrodes, including the following steps:

[0026] 1) Use the No. 1 screen printing machine to print the back electrode;

[0027] 2) Use the No. 2 screen printing machine to print the back electric field;

[0028] 3) After the printing of the back electrode and the back electric field is completed, use the No. 3 screen printing machine to print the auxiliary grid line;

[0029] 4) Use No. 4 screen printing machine to print the main grid lines after the auxiliary grid lines are printed.

[0030] The auxiliary gate line adopts a high film thickness of 28 um, and the main gate line adopts a low film thickness of 10 um.

[0031] The secondary overprinting screen is designed such that the auxiliary grid lines are completely connected, and there is no disconnection in the middle to reserve the position of the main grid lines. Therefore, silver pastes with different silver contents are selected for the print...

Embodiment 2

[0033] like image 3 Shown: A secondary overprinting process for front electrodes, including the following steps:

[0034] 1) Use the No. 1 screen printing machine to print the back electrode;

[0035] 2) Use the No. 2 screen printing machine to print the back electric field;

[0036] 3) After the printing of the back electrode and the back electric field is completed, the No. 3 screen printing machine is used to print the busbar;

[0037] 4) After the main grid lines are printed, use No. 4 screen printing machine to print the auxiliary grid lines.

[0038] The auxiliary gate line adopts a high film thickness of 25 um, and the main gate line adopts a low film thickness of 5 um. The secondary overprinting screen is designed to reserve the position of the main grid line by disconnecting the auxiliary grid lines in the middle, and adding mark points on the screen pattern to facilitate alignment during the secondary overprinting. Therefore, silver pastes with different silver ...

Embodiment 3

[0040] A secondary overprinting process for front electrodes, comprising the following steps:

[0041] 1) Use the No. 1 screen printing machine to print the back electrode;

[0042] 2) Use the No. 2 screen printing machine to print the back electric field;

[0043] 3) After the printing of the back electrode and the back electric field is completed, the No. 3 screen printing machine is used to print the busbar;

[0044] 4) After the main grid line is printed, replace the screen pattern of No. 3 screen printing machine to print the auxiliary grid line.

[0045] The auxiliary gate line adopts a high film thickness of 25 um, and the main gate line adopts a low film thickness of 8 um. The secondary overprinting screen is designed to reserve the position of the main grid line by disconnecting the auxiliary grid lines in the middle, and adding mark points on the screen pattern to facilitate alignment during the secondary overprinting. Therefore, silver pastes with different silve...

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PUM

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Abstract

The invention discloses a secondary overprinting process of the front electrode, which comprises the following steps: using No. 1 screen printing machine to print the back electrode; using No. 2 screen printing machine to print the back electric field; after the back electrode and the back electric field are printed, the battery The pattern printing of the grid lines on the front side of the chip is completed through the secondary overprinting of the main grid lines and the auxiliary grid lines, that is, the main grid lines and the auxiliary grid lines are printed separately. The present invention adopts the secondary overprinting technology for the grid lines on the front of the cell, without affecting the aspect ratio of the auxiliary grid lines, reduces the height of the main grid lines, improves the printing quality, and reduces the consumption of silver paste, so as to reduce the production cost of the battery sheet. cost and improve conversion efficiency.

Description

technical field [0001] The invention relates to a screen printing technology for a crystalline silicon solar cell, in particular to a secondary overprinting process for a front electrode. Background technique [0002] As we all know, the current cost of battery production and manufacturing mainly comes from the consumption cost of front silver. With the continuous soaring of silver dots in the market, how to reduce the consumption of silver paste to reduce the cost is particularly important. The traditional printing mode busbar and fine grid The same printed pattern is printed and formed at one time, and the silver paste consumption of the busbar accounts for more than 30% of the overall silver paste consumption. When high-efficiency batteries pursue a large aspect ratio, the height of the busbar will also increase, and then It will bring a large loss of silver paste and increase the manufacturing cost of the cell; the current double-printing (double-printing) machine has to...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01L31/18B41M1/12
CPCY02P70/50
Inventor 安丹丹黄红娜张满良吴廷斌
Owner HEFEI HAREON SOLAR TECH
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