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Shaping, dyeing and yarn-fixing process for thin warp knitted fabric

A technology of warp knitted fabrics and knitted fabrics, which is applied in the directions of fabric elongation, fabric surface trimming, heating/cooling fabrics, etc., which can solve the problems of single color, weight increase, and fabric deformation of polyester filaments, and achieve high production efficiency. Less environmental pollution and good repeatability

Active Publication Date: 2013-08-28
ZHEJIANG YULI NEW MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the prior art, the dyeing, sizing, and shaping of warp knitted fabrics are completed through separate processes, mainly aimed at fabrics that are tightly woven and will not be displaced or deformed. The warp and weft directions of warp knitted fabrics are The weaving of binding silk is relatively fixed, and there is a large mesh between the warp and weft threads. If the original traditional processing technology is still used, the fabric will be seriously deformed and cannot be used. For processing, generally another material is bonded to make the warp and weft of the fabric relatively fixed, but some products cannot be processed in this way, and the finished product sometimes needs to retain the original mesh to reduce wind resistance and reduce the temperature through ventilation , improve aging resistance, or not increase the weight too much. In addition, the polyester filament used for warp knitting has a single color, and some products actually used need to have color requirements, so it is required to adjust the color

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Shaping, dyeing and yarn-fixing process for thin warp knitted fabric

Examples

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Embodiment Construction

[0022] refer to figure 1 Shown, specifically illustrate the embodiment of the thin warp knitted fabric sizing, dyeing, and yarn fixing process of the present invention, comprising the following process steps:

[0023] 1) Unwind the thin warp knitted fabric from the unwinding device and provide a certain tension by the tensioning device to realize the initial setting of the fabric;

[0024] 2) Enter the impregnation tank for padding, wherein the solution in the impregnation tank is composed of deionized water, melamine resin, water-based dye, and penetrant.

[0025] 3) Enter the oven for shaping, dyeing, and yarn fixing under the condition of applying a certain tension in the warp and weft directions;

[0026] 4) After being pulled out by the high-temperature shaping device, the cooling device performs cooling and shaping;

[0027] 5) Rewinding.

[0028] The melamine resin is 6%-15% of the weight of the deionized water, the water-based dye is 5%-10% of the weight of the deio...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a shaping, dyeing and yarn-fixing process for a thin warp knitted fabric, which comprises the following steps: 1) utilizing an unreeling device to unreel the thin warp knitted fabric and utilizing a tensioning device capable of being heated to realize primary shaping and warp-directional tension control on a front unreeled section; 2) padding in a soaking tank, wherein a solution in the soaking tank is composed of deionized water, melamine resins, water-based dyes and penetrating agents; 3) under a condition of applying a certain force to both warp and weft directions,placing the fabric into an oven and then carrying out shaping, dyeing and yarn-fixing; 4) after pulling the fabric out of a high-temperature shaping device, placing the fabric into a cooling shaping device and then carrying out cooling shaping; and 5) reeling. On the basis of the development of a dyeing and yarn-fixing formula and the improvement of a manufacturing machine, the thin warp knitted fabric is subjected to the shaping, dyeing and yarn-fixing treatment under a certain pretension, net lines are free from displacing and net cloth is free from deforming during a whole processing process of the fabric, and a processed shape can be kept after the yarn-fixing treatment is carried out. A shaping, dyeing and yarn-fixing one-step forming process is formed.

Description

technical field [0001] The invention relates to the processing technology of thin warp knitted fabrics. Background technique [0002] In the prior art, the dyeing, sizing, and shaping of warp knitted fabrics are completed through separate processes, mainly aimed at fabrics that are tightly woven and will not cause displacement or deformation. The warp and weft directions of sparse warp knitted fabrics are The weaving of binding silk is relatively fixed, and there is a large mesh between the warp and weft threads. If the original traditional processing technology is still used, the fabric will be seriously deformed and cannot be used. For processing, generally another material is bonded to make the warp and weft of the fabric relatively fixed, but some products cannot be processed in this way, and the finished product sometimes needs to retain the original mesh to reduce wind resistance and reduce the temperature through ventilation , improve aging resistance, or not increas...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06C27/00D06C3/06D06C7/02D06B15/00D06M15/423
Inventor 严忠良
Owner ZHEJIANG YULI NEW MATERIAL CO LTD
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