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Forging method for forged steel supporting rolls used for rolling mill of large-scale wide thick plates

A technology for plate rolling mills and back-up rolls, applied to metal processing equipment, etc., which can solve the problems of heavy weight, coarse and uneven cast structure, various microstructure inhomogeneities, and inability to meet the requirements of manufacturing large-scale back-up rolls, etc., to meet the requirements of structure and performance required effect

Inactive Publication Date: 2015-06-24
SHANGHAI ELECTRIC SHMP CASTING & FORGING CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the large size and heavy weight of the extra-large steel ingot required for forging large backup rolls, there are metallurgical defects such as coarse and uneven as-cast structure, segregation, porosity, shrinkage cavity, non-metallic inclusions and various structural inhomogeneities in the steel ingot. Very serious, unable to meet the requirements for manufacturing large backup rolls

Method used

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  • Forging method for forged steel supporting rolls used for rolling mill of large-scale wide thick plates
  • Forging method for forged steel supporting rolls used for rolling mill of large-scale wide thick plates
  • Forging method for forged steel supporting rolls used for rolling mill of large-scale wide thick plates

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Embodiment Construction

[0025] The forging method of the forging steel support roll for the large-scale wide and heavy plate rolling mill of the present invention adopts a double vacuum steel ingot with a weight of not less than 250 tons, an average diameter of the ingot body not less than φ3300mm, and a height of the ingot body not less than 4000mm to manufacture the forged steel backup roll, including the following step:

[0026] The first step is pre-drawing; the steel ingot is pretreated on the hydraulic forging press to remove the impurities of the steel ingot, so that the height of the ingot body is not more than 7000mm;

[0027] Press the steel ingot, then cut the handle, burn off the T shoulder, roll and chamfer, and cut the ingot tail so that the remaining height of the ingot tail is not less than 660mm;

[0028] The second step is upsetting; the steel ingot is kept at a temperature of 1200-1250°C for 30-50 hours, and then the upsetting plate tool is used to upset the steel ingot on a free forging ...

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Abstract

The invention discloses a forging method for forged steel supporting rolls used for a rolling mill of large-scale wide thick plates. A double-vacuum steel ingot is adopted to manufacture the forged steel supporting rolls, wherein the weight of the double vacuum steel ingot is no less than 250 tons, an average diameter of an ingot body is no less than phi 3300mm, and the height of the ingot body is no less than 4000mm. The forging method comprises a first step of prepulling; a second step of upsetting: carrying out heat preservation on the steel ingot for 30-50 hours with the temperature of 1200-1250 DEG C, and then carrying out upsetting on the steel ingot on an open die forging hydraulic machine through adoption of an upsetting plate and a forging method of wide anvil forcing; a third step of carrying out drawing out on the steel ingot through adoption of a forge operation machine and a tilting gear and through the forging method of the wide anvil forcing; and a fourth step of distributing materials until completing is achieved according to a forging drawing. In the forging process, an as-cast structure of the steel ingot can be smashed, internal gaps can be forged and combined, metal inclusions and out-phase particles are dispersed, so that a workpiece can obtain a fine and even recrystallized grain structure and obtain a reasonable fiber distribution trend, and requirements on structure property of the support rolls by the support rolls of large-scale wide thick plates are met.

Description

Technical field [0001] The invention relates to a forging method of a large forged steel backing roll, in particular to a forging method of a forged steel backing roll for a large wide and thick plate rolling mill. Background technique [0002] With the vigorous development of construction projects such as the shipbuilding industry, West-East Gas Pipeline, high-pressure vessels, oil exploration, and ocean development, the demand for wide and heavy plates has increased significantly. For this reason, large-scale wide and heavy plate rolling mills with a manufacturing capacity of 4000mm or even 5000mm or more are needed. . The delivery weight of the support roll of this large wide and heavy plate rolling mill is often 170 tons or even 250 tons or more. The double vacuum steel ingot required for forging such a large support roll weighs at least 350 tons or even 400 tons. The average diameter is at least φ3300mm, and the height of the spindle is at least 4000mm. [0003] However, the...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21J5/06
Inventor 宋雷钧胡学辉张四清郭静
Owner SHANGHAI ELECTRIC SHMP CASTING & FORGING CO LTD
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