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A kind of high-performance fiber layer composite plate and its preparation method

A composite sheet and fiber composite technology, applied in the direction of chemical instruments and methods, laminated, layered products, etc., can solve problems such as unstable production, high consumption, and failure to meet market demand, and achieve excellent comprehensive mechanical properties, good resistance flammability effect

Active Publication Date: 2017-02-01
SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] With the rapid development of industry, high-performance fibers have also ushered in more and more application markets, but there are still many problems, such as unstable production, relatively large consumption, and the cost cannot be effectively reduced.
The main reasons are firstly affected by the insufficient supply of upstream raw materials, and secondly, the quality of fiber products is unstable and has not been able to meet market demand

Method used

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  • A kind of high-performance fiber layer composite plate and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Take raw materials according to the following parts by weight: 50 parts of glass fibers, 50 parts of mixtures of PPS fibers and PEI fibers (both weight ratios are 3: 1 in the mixture);

[0025] Mix the mixture of glass fiber, PPS fiber and PEI fiber evenly, put the mixed fiber into the opener for opening treatment; transport the mixed fiber after opening treatment to the carding machine for carding and forming, and send it to the web-laying machine after carding Intermediate cross-lapping; the laid fiber web is transported to the needle loom for needle punching and compaction, and then rolled by a roller press at room temperature, and cut into fiber composite mats of required specifications.

[0026] The fiber composite mat prepared above is plasticized and press-molded at 290-330°C, the molding time is 0.5-2min, and the pressure is 15-30MPa, and then the upper and lower surfaces of the obtained fiber composite board are covered with PTFE film, at 290 Carry out the seco...

Embodiment 2

[0028] Take raw materials according to the following parts by weight: 50 parts of basalt fiber, 50 parts of PPS fiber;

[0029] Evenly mix 50 parts of basalt fiber and 50 parts of PPS fiber, put the mixed fiber into the opener for opening treatment; transport the mixed fiber after opening treatment to the carding machine for carding and forming, and send it to the web-laying machine after carding Cross-lapping: the laid fiber web is transported to the needle punching machine for needle punching and compaction, and then rolled by a roller press at room temperature, and cut into fiber composite mats of required specifications.

[0030] The fiber composite felt prepared above is plasticized and molded at 290-330°C, the molding time is 0.5-2min, the pressure is 15-30MPa, and then the upper and lower surfaces of the obtained fiber composite board are covered with PTFE film, and the temperature is 290-330℃. The second molding composite molding is carried out at ℃, the molding time i...

Embodiment 3

[0032] Take raw materials according to the following parts by weight: 50 parts of aramid fibers, 50 parts of mixtures of PPS fibers and PEI fibers (the weight ratio of the two in the mixture is 1: 1);

[0033] Evenly mix 50 parts of aramid fibers and 50 parts of a mixture of PPS fibers and PEI fibers, and put the mixed fibers into an opener for opening treatment; transport the opened mixed fibers to a carding machine for carding and forming, carding After that, it is sent to the laminating machine for cross-lapping; the laid fiber web is sent to the needle loom for needle punching and compaction, and then rolled by a roller press at room temperature, and cut into fiber composite mats of required specifications.

[0034] The fiber composite felt prepared above is plasticized and molded at 290-330°C, the molding time is 0.5-2min, the pressure is 15-30MPa, and then the upper and lower surfaces of the obtained fiber composite board are covered with PTFE film, and the temperature is...

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Abstract

The invention belongs to the field of special functional fiber composite boards, and discloses a high performance fiber layer composite board and a preparation method thereof. The composite board comprises reinforced fiber and organic fiber, wherein the weight ratio of the reinforced fiber to the organic fiber is 0.5-2. The preparation method comprises the following steps of: preparing a fiber composite felt; and carrying out mould-pressing, plasticizing and moulding on the fiber composite felt. According to the invention, the fiber layer composite board is prepared by mixing high performance fiber, and the board has the advantages of various fibers, so that high performance and function of high performance fiber are adequately exerted. The composite board prepared has good flame retardance, high temperature resistance, corrosion resistance and excellent mechanical performance, and can be applied to occasions with special demands, such as fireproof door plates and plates for vehicle windows.

Description

technical field [0001] The invention belongs to the field of special functional fiber composite boards, and relates to a high-performance fiber layer composite board and a preparation method thereof. Background technique [0002] Polyphenylene sulfide (PPS) is a new type of high-performance thermoplastic resin, which has the advantages of high mechanical strength, high temperature resistance, chemical resistance, flame retardancy, good thermal stability, and excellent electrical properties. And chemical industry are widely used. Polyetherimide (PEI), a super engineering plastic made of amorphous polyetherimide, has the best high temperature resistance and dimensional stability, as well as chemical resistance, flame retardancy, electrical properties, high strength, High rigidity and other characteristics, PEI resin can be widely used in high temperature resistant materials, such as IC base, lighting equipment, FPCB (flexible circuit board), liquid delivery equipment, aircraf...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B27/06B32B27/30B32B37/04B32B37/06D04H1/42D04H1/4382D04H1/46
Inventor 周一新
Owner SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD