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gmaw horizontal welding method for thick plates

A technology of horizontal welding and thick plates, applied in the direction of welding medium, welding equipment, welding equipment, etc., can solve the problems of low efficiency, achieve the effect of small cross-sectional area, high welding efficiency, and conducive to layer wall penetration

Active Publication Date: 2016-01-13
SHANGHAI JIAO TONG UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Pulse welding requires a special pulse welding machine, and ordinary DC welding machines cannot meet the conditions of pulse welding
And the above method can only be used for single-wire welding, and the efficiency is low

Method used

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  • gmaw horizontal welding method for thick plates
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  • gmaw horizontal welding method for thick plates

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Experimental program
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Effect test

Embodiment 1

[0062] Object of implementation: This specific embodiment is used for the welding of two Q345 thick steel plates of 300mm*100mm*50mm.

[0063] Implementation device: such as Figure 9 As shown, it is a structural schematic diagram of the welding platform adopted by the present invention. In the figure, 1 is a welding power supply, specifically a Panasonic full-digital gas shielded welding machine YD-500GR3 model welding machine, 2 is a JM53 model solid core welding wire, and 3 is a Q345 thickness Board, 4 is a PC, 5 is a signal acquisition circuit, 6 is a current sensor, and 7 is a voltage sensor. The DC reverse connection method is adopted, the welding wire is connected to the positive pole, and the base metal thick plate is connected to the negative pole. The two welding power sources can independently set the rated welding voltage and welding current. At the same time, the real-time signal acquisition of current and voltage is carried out during welding, and the data are tr...

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Abstract

The invention provides a GMAW horizontal welding method for a board with a large thickness. A horizontal welding groove of the board with the large thickness is designed in the mode that the depth is 60 mm and the angle of a small groove on the root is 45 degrees, the whole groove is divided into a root welding zone, an upper wall welding zone, an upper interlayer welding zone, a lower wall welding zone, a lower interlayer welding zone and a cover surface zone in terms of welding zones, and regulation angles of welding guns of different zones are regulated. Meanwhile, arc voltage and current welding conditions are given so as to obtain qualified weld joints and welding sequences of single wires and twin wires are regulated in welding. According to the method, the qualified weld joints without the situation that a weld pool flows down and with a good penetration degree can be obtained at a low cost, and welding efficiency can be remarkably improved.

Description

technical field [0001] The invention relates to the field of multi-wire GMAW thick plate welding, in particular to a thick plate-oriented GMAW horizontal welding method. Background technique [0002] Compared with flat welding and vertical welding, the most important thing in horizontal welding is the defect of molten pool dripping caused by the change of the spatial position of the molten pool. Aiming at this problem, A.Tridia et al. (A.Tridia, F.Roger, J.Schroeder, E.Guyot, T.Marlaud. On the effects of gravity and sulfur content on the weld shape in horizontal narrow gap GTAW of stainless steel [J]. Journal of Materials Processing Technology. 2013 (7): 1128-1138 studied stainless steel. Single-filament TIG horizontal welding, by adjusting the element composition to control the molten pool flow; Wang Huixia et al. :95-97.) studied the double-pulse MAG horizontal welding process. The high-frequency pulse signal is mainly used for droplet transfer, and the low-frequency puls...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/16B23K9/235B23K33/00
CPCB23K9/16B23K9/235B23K33/00B23K35/383B23K2101/18
Inventor 张菁李芳叶定剑吴东升顾煜华学明曹能
Owner SHANGHAI JIAO TONG UNIV
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