Process for improving surface quality of castings

A technology of surface quality and craftsmanship, applied in the technological field of improving the surface quality of castings, can solve the problems of low precision, poor surface quality of castings, and inability to achieve dimensional accuracy of precision casting, and achieve the effects of good strength, improved surface accuracy, and improved quality

Inactive Publication Date: 2015-08-19
LIUZHOU KEERTE FORGING MACHINERY
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  • Summary
  • Abstract
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  • Claims
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AI Technical Summary

Problems solved by technology

For some castings with complex structures, especially the shell molds with different thicknesses and sizes, the strength cannot be guaranteed, and the quality of the castings is also difficult to guarantee. Therefore, in the industry, this kind of castings are generally completed by sand casting, but Sand casting cannot achieve the dimensional accuracy of precision casting, and the surface quality and precision of castings are poor

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0013] A process for improving the surface quality of castings, comprising the steps of:

[0014] (1) Wax mold preparation.

[0015] (2) Dewaxing.

[0016] (3) Shell mold roasting.

[0017] (4) Forming sand molds:

[0018] When the size of the sand box is less than 500mm, after sand injection, the distance from the outside of the shell mold to the sand box is greater than or equal to 50mm, and the distance from the bottom of the shell mold to the bottom of the sand box is greater than or equal to 120mm; put the shell mold into the molding process and prepare In the sand box, use adhesive tape to seal the gate and insulation riser for pouring on the shell mold, then put the prepared mixed sand, fill the mixed sand and then use the molding vibrating machine to shake it to form a sand mold ; The components of the mixed sand include: sea sand, basic phenolic resin and curing agent, the weight ratio of each component is: 99-104:1.7-1.9:0.35-0.37.

[0019] (5), pouring.

[002...

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PUM

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Abstract

The invention provides a process for improving surface quality of castings. When the size of a sand box is less than 500mm and after sand injection, a distance from the outer side of a shell mold to the sand box is greater than or equal to 50mm, and a distance from the bottom of the shell mold to the bottom of the sand box is greater than or equal to 120mm; the shell mold is placed in the sand box prepared according to a forming process, a gate, used for pouring, of the shell mold and an insulation riser thereof are sealed with adhesive tapes, mixed sand prepared is put in the shell mold, after the shell mold is full, compacting is performed via a compactor, and a sand mold is formed; the mixed sand comprises sea sand, alkaline phenolic resin and curing agent, in a weight ratio of (99-104):(1.7-1.9):(0.35-0.37). The mixed sand added with the alkaline phenolic resin is injected into the sand box, the sand box is better in strength and stability, surface precision of castings is further improved, and quality of the castings is improved.

Description

technical field [0001] The invention relates to a process for improving the surface quality of castings, belonging to the technical field of machinery. Background technique [0002] The commonly used precision casting method is usually to obtain castings from mold making, wax mold making, shell mold making, roasting, and pouring metal. For some castings with complex structures, especially the shell molds with different thicknesses and sizes, the strength cannot be guaranteed, and the quality of the castings is also difficult to guarantee. Therefore, in the industry, this kind of castings are generally completed by sand casting, but Sand casting cannot achieve the dimensional accuracy of precision casting, and the surface quality and precision of castings are poor. Contents of the invention [0003] In order to overcome the defects of the prior art, the invention provides a process for improving the surface quality of castings. [0004] Technical scheme of the present inv...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/04
Inventor 何拥军何嘉圣何嘉贤蒋漓洪杜贵明梁兵赖卫华
Owner LIUZHOU KEERTE FORGING MACHINERY
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