Insulating structure for solidifying castings

A technology for castings and insulation layers, applied in the direction of casting molds, casting mold components, casting molding equipment, etc., can solve the problems of lower casting process yield, harsh working environment, and difficult cleaning, so as to save cleaning work and reduce energy consumption. Consumption, save the effect of molten metal

Active Publication Date: 2015-10-28
TSINGHUA UNIV +1
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  • Abstract
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Problems solved by technology

However, the metal subsidy occupies a large amount of metal melt, thereby reducing the process yield of the casting. At the same time, the metal subsidy is integrated wi

Method used

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  • Insulating structure for solidifying castings
  • Insulating structure for solidifying castings
  • Insulating structure for solidifying castings

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[0033] Hereinafter, the heat insulating structure for solidification of a casting according to the present invention will be described in detail with reference to the accompanying drawings.

[0034] refer to Figure 1 to Figure 5 , according to the present invention, the heat preservation structure for casting solidification includes a riser sleeve 1 , two first heat preservation layers 2 and two second heat preservation layers 3 .

[0035] The riser sleeve 1 is cylindrical and has an inner wall surface 11 , an outer wall surface 12 and a bottom wall surface 13 .

[0036] The two first thermal insulation layers 2 are placed in the first thermal insulation layer receiving portion S12 of the cavity S1 of the sand mold S, and each first thermal insulation layer 2 has: Right below the outer wall surface 12; the inner wall surface 22, along the X-direction, is located on the inside of the inner wall surface 11 of the corresponding side of the riser sleeve 1 and extends along the Z...

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Abstract

The invention provides an insulating structure for solidifying castings. The insulating structure comprises a riser bush, two first insulating layers and two second insulating layers, wherein the riser bush is cylindrical and is arranged in a riser bush accommodation part of a die cavity of a sand mold; the first insulating layers are arranged in corresponding first insulating layer accommodation parts of the die cavity of the sand mold; the second insulating layers are arranged in corresponding second insulating layer accommodation parts of the die cavity of the sand mold; the die cavity of the sand mold is provided with a platy casting forming cavity; the platy casting forming cavity is communicated to the riser bush accommodation part and the two second insulating layer accommodation parts, are protruded out of the riser bush accommodation part and the two second insulating layer accommodation parts along two opposite sides of the Y direction in a rectangular form, and is downwards protruded along the Z direction; molten casting materials are poured into the platy casting forming cavity and are solidified to form a platy casting; the riser bush, the first insulating layers and the second insulating layers are made of the same insulating materials, and have good insulating performance and high-temperature thermal stability; in the casting process, sequential solidification between the castings and a riser is guaranteed, so that the technological yield of the castings is improved.

Description

technical field [0001] The invention relates to the technical field of casting of large steel castings, in particular to a thermal insulation structure for solidification of castings. Background technique [0002] In order to better play the role of the riser in the production of large steel castings, metal subsidies are often used at the transition from the casting to the riser to realize the transition between the casting modulus and the riser modulus, that is, the thickness of the casting to the riser. transition in mouth thickness to allow for sequential solidification between the casting and the riser. However, the metal subsidy occupies a large amount of metal melt, thereby reducing the process yield of the casting. At the same time, the metal subsidy is integrated with the casting after solidification and needs to be cut and removed. Due to its large joint surface, it is difficult to clean and the workload is heavy. The environment is harsh. Contents of the inventi...

Claims

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Application Information

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IPC IPC(8): B22C9/08
Inventor 康进武张驰张成春戴艳涛周佩超王立滨刘忠仁李鹏李凤玉张浩关俊龙裴林李祖良
Owner TSINGHUA UNIV
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