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A large-scale laser selective sintering and sub-area preheating method

A laser selective sintering and large-scale technology, which is applied in the direction of processing and manufacturing, solid material additive processing, additive processing, etc., can solve problems such as troublesome installation, complicated method of sub-area, and complicated control, so as to avoid local overheating or overcooling , Solve the problem of heating uniformity, and ensure the effect of uniform heating temperature field

Active Publication Date: 2017-06-20
XI AN JIAOTONG UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this heating method cannot adapt to the uniform heating of the large-size workbench with multiple light sources, because it is difficult to install radiation heating lamps in the central area of ​​the workbench due to the restriction of the laser path in a multi-light source environment, and the concentrated area where the radiation heating lamps are placed is at work. the side near the edge of the platform
In this method, when the area is divided, the central area is too large to achieve uniform heating of the work surface, and this method of dividing areas is too complicated, requires too many temperature sensors, the reflector lampshade is not easy to control, and the installation is too troublesome in practical applications, which is not conducive to Construction of large-scale laser selective sintering equipment with multiple light sources
There is also a heating method proposed by Huazhong University of Science and Technology, which sets multi-layer heating layers above the powder bed body, and the height of each heating layer is controlled by a specially set up mechanical device, through which the height of each heating layer is controlled. The height further controls the overall temperature field of the powder bed, but the control of this preheating method is more complicated. On the one hand, the addition of mechanical devices increases the difficulty of building multi-light source and large-scale laser selective sintering equipment. On the other hand, only by pulling up the mechanical device Changing the height of the heating layer to control the temperature field of the powder bed is also difficult to achieve the goal of a highly uniform temperature field of the powder bed

Method used

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Examples

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Effect test

Embodiment 1

[0021] A large-scale laser selective sintering sub-area preheating method, comprising the following steps:

[0022] The first step is to preheat a large-sized powder bed with a heating area of ​​2000mm side length, divide the top of the powder bed 5 into 3 different heating layers according to different height intervals, and then adjust the height of each heating layer, As shown in the attached figure, the height of the first heating layer 1 is 400mm, the height of the second heating layer 2 is 800mm, and the height of the third heating layer 3 is 1200mm. Each heating layer is arranged with 4 heating lamps 4 A square heating array composed of;

[0023] In the second step, the powder bed is automatically divided into three annular heating main influence areas according to the three heating layers, which are respectively the first annular main influence area 6 corresponding to the first heating layer 1 in the powder bed body 5, and the second The layer heating layer 2 correspon...

Embodiment 2

[0027] A large-scale laser selective sintering sub-area preheating method, comprising the following steps:

[0028] The first step is to preheat a large-sized powder bed with a heating area of ​​1500mm side length, divide the top of the powder bed into two different heating layers according to different height intervals, and then adjust the height of each heating layer. The height of the first heating layer is 500mm, the height of the second heating layer is 1200mm, and each heating layer is arranged with a square heating array composed of 4 heating lamp tubes 4;

[0029]In the second step, the powder bed body is automatically divided into two annular heating main influence areas according to the two heating layers, respectively, the first heating layer is in the first annular main influence area corresponding to the powder bed body, and the second heating layer is in the The corresponding second annular main influence area in the powder bed body, the superposition of the ring...

Embodiment 3

[0033] A large-scale laser selective sintering sub-area preheating method, comprising the following steps:

[0034] The first step is to preheat a large-sized powder bed with a heating area of ​​2500mm side length, divide the top of the powder bed into 3 different heating layers according to different height intervals, and then adjust the height of each heating layer. The height of the first heating layer is 500mm, the height of the second heating layer is 1000mm, and the height of the third heating layer is 1500mm. The first heating layer and the second heating layer are arranged in a square composed of 4 heating lamps 4 Heating array, the third heating layer arranges a double heating array with 8 lamp tubes arranged in layers;

[0035] In the second step, the powder bed body is automatically divided into three annular heating main influence areas according to the three heating layers, which are respectively the first annular main influence area corresponding to the first hea...

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Abstract

A large-size laser selective sintering sub-area preheating method, first preheating the large-size powder bed body, dividing the top of the powder bed body into 2-3 different heating layers according to different height intervals, adjusting the height of each heating layer, each Each heating layer is arranged with a heating array composed of heating lamps. The powder bed is automatically divided into a corresponding number of annular heating main influence areas according to the number of heating layers. The superposition of the ring main influence areas constitutes the entire heating area of ​​the powder bed. The heating arrays of each heating layer are controlled by independent PID circuit closed-loop control. By controlling the uniformity of the temperature field of the powder bed heating main influence zone corresponding to each heating layer, the uniformity of the temperature field of the entire powder bed is controlled and improved. The invention improves the uniformity of the preheating temperature field of the flour bed body of the working table, and further improves the quality and working efficiency of the SLS process parts.

Description

technical field [0001] The invention relates to the technical field of selective laser sintering, in particular to a large-scale laser selective sintering sub-area preheating method. Background technique [0002] Selective Laser Sintering (SLS for short) is a rapid prototyping technology that uses laser irradiation to sinter powder molding. In SLS processing, the powder must be heated to a certain temperature, and preheating and laser scanning are used to heat the powder. To a certain temperature two necessary measures. If the temperature of the powder is increased only by laser scanning to achieve the purpose of absorbing a certain amount of energy and bonding, then, due to the poor heat transfer performance between the powder particles, the sintering time will be greatly extended, and the powder particles Due to the drastic temperature change, the volume of the powder particles changes, which further leads to a large movement of the particles, resulting in an extremely un...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C64/153B33Y10/00
Inventor 田小永黄小康田晓阳李涤尘
Owner XI AN JIAOTONG UNIV
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