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Establishment of performance prediction model of high-alumina bronze coating and optimization method of single performance index

A high-alumina bronze and predictive model technology, applied in the direction of instruments, calculations, electrical digital data processing, etc., can solve the problem of inability to determine the optimal value of the performance index process parameters, increase the cost and cycle of high-alumina bronze coating research and development, and make it difficult Accurate prediction of coating properties and other issues to achieve the effect of being directional and forward-looking, simplifying formulation, and improving efficiency

Active Publication Date: 2018-10-16
ACADEMY OF ARMORED FORCES ENG PLA
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  • Summary
  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for a long time, most of the research and development of high-alumina bronze coatings has been based on experience, experiments and approximations, and the research has been limited to the testing of the surface properties of the coating and the exploration of general theories after the test is completed, especially When it comes to spraying process design and process optimization, quantitative process parameters and performance index prediction results are rarely given, let alone the optimal value of the property index and its corresponding process parameters, which greatly increases the cost of high-alumina bronze. Coating research and development costs and cycle
[0006] In order to solve this problem, people use multiple regression, fuzzy mathematics and other technologies to model the spraying process under certain assumptions, and try to design the spraying process and predict its performance. Due to the highly nonlinear and complex interactions between them, it is difficult for the established model to accurately predict the behavior of the coating.

Method used

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  • Establishment of performance prediction model of high-alumina bronze coating and optimization method of single performance index
  • Establishment of performance prediction model of high-alumina bronze coating and optimization method of single performance index
  • Establishment of performance prediction model of high-alumina bronze coating and optimization method of single performance index

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Embodiment 1

[0052] The method for establishing the behavior prediction model of the high-alumina bronze coating of the present embodiment comprises the following steps:

[0053] S1: Establish training samples and test samples.

[0054] Specifically, it includes the following three steps:

[0055] S11: Select the input variables and output variables of the high-aluminum bronze coating behavior prediction model.

[0056] Among them, the process parameters such as spraying distance, powder feeding rate, spray gun linear speed, air pressure and propane pressure are used as input variables, and the performance indicators such as bonding strength, porosity, microhardness and oxygen content are used as output variables.

[0057] S12: Use low-temperature supersonic spraying technology to prepare high-alumina bronze coatings with uniform and discrete spraying process parameters in a laboratory environment, complete the performance index test of high-alumina bronze coatings, and collect experiment...

Embodiment 2

[0091] In this embodiment, the performance prediction model of the high-alumina bronze coating established in step S4 is used to optimize the extreme value of a single performance index of the high-alumina bronze coating through a genetic algorithm.

[0092] Specifically as follows: adopt the method of real number coding, process parameter is used as the population individual in the genetic algorithm, the each performance index predictive value (wherein binding strength, microhardness) of the high-alumina bronze coating behavior prediction model output that step S4 obtains Take its reciprocal) as the individual fitness value in the genetic algorithm, the smaller the fitness value, the better the individual. The optimal value of each performance index and its corresponding process parameters are deduced through the selection operator, crossover operator and mutation operator (same as step S3).

[0093] Wherein the optimal process parameters of each performance index are shown i...

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Abstract

The present invention discloses an establishment method for a high aluminum bronze coating property forecasting model and an optimization method for a single property indicator of a high aluminum bronze coating. The establishment method for the forecasting model comprises: establishing a training sample and a testing sample; constructing a BP neural network model; optimizing a weight and a threshold of the BP neural network by using the training sample and by using a genetic algorithm; and testing, by using the testing sample, the BP neural network model optimized by using the genetic algorithm, to obtain the high aluminum bronze coating property forecasting model. The optimization method is to perform extremum optimization on a single property indicator of a high aluminum bronze coating by using the forecasting model and the genetic algorithm. The high aluminum bronze coating property forecasting model established by the method provided by the present invention is high in forecasting accuracy, and implementing the high aluminum bronze coating property forecasting model greatly improves efficiency in researching a high aluminum bronze coating and making research and development of the high aluminum bronze coating become more directional and forward.

Description

technical field [0001] The invention belongs to the technical field of spraying, and in particular relates to a method for establishing a performance prediction model of a high-aluminum bronze coating and a method for optimizing a single performance index of a high-alumina bronze coating. Background technique [0002] As a new technology for material surface strengthening, protection and dimensional restoration, spraying technology is widely used in equipment maintenance and machinery manufacturing. High-aluminum bronze coating has attracted much attention in engine maintenance and shipbuilding due to its good wear and corrosion resistance. The high-aluminum bronze coating is prepared on the surface of parts by spraying technology, and its quality is one of the key factors restricting the wide application of high-alumina bronze coating. [0003] At present, the preparation methods of high-alumina bronze coatings mainly include high-temperature spraying technologies such as ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06F19/00
Inventor 朱胜王晓明周超极赵阳韩冰源李华莹任智强韩国峰
Owner ACADEMY OF ARMORED FORCES ENG PLA
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