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Substrate for a support for bituminous membrane and method for the preparation thereof

A technology of support and bituminous membrane, which can be applied to roofs using flexible materials, roofs using flat/curved panels, fabrics, etc., which can solve the problems of low mechanical strength and lack of mechanical reinforcement.

Inactive Publication Date: 2016-05-11
FREUDENBERG POLITEX
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Consequently, the mechanical strength of these substrates is very low, not only because of the limited number of fiber-fiber bonding points due to fiber length limitations, but also because of the lack of mechanical reinforcement (conventional or water jet needling)

Method used

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  • Substrate for a support for bituminous membrane and method for the preparation thereof
  • Substrate for a support for bituminous membrane and method for the preparation thereof
  • Substrate for a support for bituminous membrane and method for the preparation thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0072] Prepare 106 g / m2 by mixing polyester staple fibers 31 with a denier of 4.4 dtex, a length of 76 mm, and a weight ratio of 70 wt % with a denier of 5 dtex, a length of 60 mm, and a weight ratio of 30 wt % of glass staple fibers 32 Bottom 1. Mixing is achieved through a filling, balancing and carding-opening system capable of achieving high mixing uniformity.

[0073] The fibers were pneumatically conveyed at 90 m / min to the volume feed system of the longitudinal drum card which produced two separate films each weighing 40 g / m2 which were deposited on two conveyors.

[0074] Between the two films, a glass scrim 4 is inserted with a rectangular grid of 68tex yarns 1.6x0.8 threads / cm, using a water jet needling machine consisting of four hydroentangling units at a pressure of 150 bar Reinforces the composite formed by the two films and the intervening scrim.

[0075] The base layer 1 was dried and heat-set by hot air calender at 230° C., using a 50% styrene-butadiene bind...

Embodiment 2

[0085] The bottom layer 1 of 85g / m is prepared by mixing polyester staple fibers 31 with a denier of 4.4dtex, a length of 76mm, and 70wt% with a denier of 5dtex, a length of 60mm, and a weight ratio of 30wt% of short glass fibers 32. Mixing is achieved through a filling, balancing and carding-opening system capable of achieving high mixing uniformity.

[0086] The fibers were pneumatically conveyed at 90 m / min to the volume feed system of the longitudinal drum card which produced two separate films of 30 g / m2 each, which were deposited on two conveyors.

[0087] Between the two membranes, glass scrim 4 is inserted with a rectangular grid of 34tex yarns 1.6x0.8 threads / cm, utilizing four hydroentanglement units operated by a wetting unit and at a pressure of 50-150 bar The formed water-jet needleloom consolidates the composite formed by the two films and the intervening scrim.

[0088] The base layer 1 was dried and heat-set by hot air calender at 230° C., using a 50% styrene-...

Embodiment 3

[0098] The bottom layer 1 of 140g / m is prepared by mixing polyester staple fibers 31 with a denier of 4.4dtex, a length of 76mm, and 70wt% with a denier of 5dtex, a length of 60mm, and a weight ratio of 30wt% of short glass fibers 32. Mixing is achieved through a filling, balancing and carding-opening system capable of achieving high mixing uniformity.

[0099] The fibers 3 are pneumatically conveyed at 90 m / min to the volume feed system of the longitudinal drum card, which produces two separate films of 50 g / m2 each, which are deposited on two conveyors.

[0100] Between the two films, a glass scrim 4 is inserted with a rectangular grid 2x2 threads / cm of 68tex yarns, with a jet consisting of a wetting unit and four hydroentangling units operating at a pressure of 50-150 bar. The hydroneedling machine consolidates the composite formed by the two films and the intervening scrim.

[0101]The bottom layer 1 was dried and heat-set at 230°C by a hot air calender, and a resin mixtu...

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Abstract

There is described a substrate (1) for a support (1) for bituminous membranes, comprising two or more layers of fibers (3) comprising a homogeneous mixture of organic fibers (31) and inorganic fibers (32), between which there is interposed a reinforcing scrim (4), said fibers (3) being oriented parallel to the longitudinal axis (L) of the substrate (1) and laid said by side and alternate.

Description

technical field [0001] The present invention relates to a base layer for a support of bituminous membranes and a method for its preparation. Background technique [0002] Substrates used to support bituminous membranes for roof waterproofing need to meet several technical requirements, but above all must meet ever-increasing demands for performance improvements. [0003] In particular, there is a need to increase the dimensional stability associated with the mechanical and thermal stresses that characterize the bituminous impregnation step, as well as to increase the life of the finished membrane after the roof has been laid. [0004] To increase the resistance to mechanical stress and thus improve the dimensional stability of the support and thus the membrane, reinforced membranes are used, for example threads, scrims, made of mineral fibres, highly resistant glass, synthetic or artificial fibres, Nonwoven layer. [0005] Furthermore, for economic reasons, the market is d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H1/4209D04H1/559E04D5/02
CPCD04H1/4209D04H1/559E04D5/02E04B1/625B32B5/26E04D3/35D06N5/00B32B2419/06Y10T442/643E04D12/002Y10T442/16D04H1/492
Inventor 吉尔伯托·法琼杰勒德-塞尔瓦托·梅纳
Owner FREUDENBERG POLITEX