[0036] The preferred embodiments of the quilt manufacturing method according to the present invention and the quilt manufactured by the method will be described in detail below with reference to the accompanying drawings. In describing the present invention, detailed descriptions are omitted when specific known functions or structures make the gist of the present invention unclear. In this specification, "including" may further include other structural elements in addition to other structural elements.
[0037] Reference Figure 1 to Figure 8 A method for manufacturing a quilt according to an embodiment of the present invention includes: laying step S1, after unfolding the filling material 10 contained in the quilt, laminating on one side of the filling material 10 to form the upper and lower sides of the quilt After the first outer skin 20 and the second outer skin 30 are unfolded, the first outer skin 20 and the second outer skin 30; the first sewing step S2, the filling material 10, the first outer skin 20, and the second The outer skin 30 is sewn on the filling material 10, the first outer skin 20 and the second outer skin 30 to form the outermost peripheral sewing thread 40 of the outermost edge of the quilt; inverting step S3, after the first sewing step S2, inverted After the inside and outside of the quilt, the filling material 10 is located in the first outer skin 20 and the second outer skin 30, and the outer skin of the quilt (the first outer skin 20, second outer skin 30, The filling material 10) enables the filling material to be firmly fixed to the outer skin at the edge of the quilt, so that the quilt can be manufactured quickly and simply in a simple process.
[0038] The problems of the quilt manufactured according to the existing manufacturing method are as follows. Use the fabric that forms the outer skin of the quilt. After sewing the outer skin (except for the remaining side after sewing the outer surface), insert the quilt into the outer skin, that is, insert the filling material to form the quilt The quilt manufactured by the method is that because the outer skin of the quilt and the inner filling material are not firmly fixed at the outermost edge of the quilt, the filling material is separated from the edge of the quilt during use, so that the outer skin and the filling material are separated or the filling material is concentrated To the center of the quilt. In addition, in order to prevent this phenomenon, when another finishing process is performed to firmly fix the outer skin and the filling material at the edge of the quilt, the cost of the work process increases and the manufacturing time is also wasted.
[0039] Therefore, the improved manufacturing method of the present invention can quickly and simply manufacture a quilt in which the outer skin of the quilt and the filling material are firmly fixed at the outermost edge of the quilt.
[0040] The laying step S1 is a process of unfolding the filling material 10 contained in the quilt, and laminating on one surface of the filling material 10 to form the first outer skin 20 and the second outer skin 30 on the upper and lower sides of the quilt.
[0041] That is, in the present invention, unlike the existing method of first sewing the outer skin and inserting the filling material in the outer skin, the filling material 10 is sequentially laminated and unfolded on the worktable a (the filling material refers to the insulation effect in the quilt) The inserted structure such as quilt, for example, kapok, chemical cotton, other forms of quilt, especially when the filling material 10 of the present invention is formed into a plate-shaped filling material that is integrally connected and expanded into a plate shape (ie, relative It is better to use kapok or chemical cotton as a filling material that is easily separated than duck down and other materials that are connected and spread into a plate shape.) After forming the first outer skin 20 and the second outer skin 30 on the upper and lower sides of the quilt, pass the following description The first sewing step S2 sews the outermost peripheral edge of the quilt at a time to form the outermost peripheral sewing thread 40, so that the outer skin (the first outer skin 20 and the second outer skin 30) of the quilt is on the edge of the quilt through the outermost sewing thread 40 It is firmly fixed with the filling material 10.
[0042] In more detail, such as figure 1 As shown, the filling material 10 contained in the quilt is laid on the workbench a. Then like figure 2 As shown, one of the first outer skin 20 forming the upper surface of the quilt and the second outer skin 30 forming the lower surface is first laid on the filling material 10. At this time, the laid first outer skin 20 is (for the convenience of explanation, suppose that the first outer skin 20 is laid first), and the inner surface part in contact with the filler 10 is in contact with the filler 10 toward the filler 10 (ie, in figure 2 Downward) When the quilt is completed, the outer part exposed to the outside should face the opposite direction (ie, in the figure 2 Up). Then, the reason will be explained in detail in the inverted step S3 described later. Secondly, such as image 3 As shown, the filling material 10 and the first outer skin 20 laid in order form a second outer skin 30 under the quilt. At this time, the laid second outer skin 30 is such that the inner surface part finally in contact with the filling material 10 through the overturning step S3 faces upward ( image 3 ), when the quilt is finished, the exposed parts face down ( image 3 ), that is, the first outer skin 20 laid underneath is in contact with the first outer skin 20. The reason will be explained in the reverse step S3 described later. On the other hand, in the laying step S1, the filling material 10, the first outer skin 20 and the second outer skin 30 are laid on the workbench a, and in the fixing step, such as Figure 1 to Figure 3 As shown, a fixed needle b is protrudingly provided at the corners of the workbench a, and the filling material 10, the first outer skin 20 and the second outer skin 30 are laid on the fixed needle b and then firmly fixed. Laying the filling material 10, the first outer skin 20 and the second outer skin 30, especially after laying the first outer skin 20 and the second outer skin 30, firmly fix all corners, so that the outermost sewing thread is sewn in the first sewing step S2 The process of 40 can prevent the filling material 10, the first outer skin 20 and the second outer skin 30 sewn at the same time from being concentrated or overlapping to one side, especially to prevent the first outer skin 20 and the second outer skin 30 from being concentrated or overlapping to one side, This prevents the occurrence of poor sewing. The filling material 10, the first outer skin 20 and the second outer skin 30 sewn at the same time after laying can easily complete the sewing of the outermost sewing thread 40, especially the first outer skin 20 and the second outer skin. The second skin 30 can easily complete the sewing of the outermost sewing thread 40.
[0043] The first sewing step S2 is to sew the outermost sewing thread 40 of the outermost edge of the quilt on the filling material 10, the first outer skin 20, and the second outer skin 30 that are stacked in order through the laying step S1 process.
[0044] That is, as Figure 4 As shown, through the laying step S1, the filling material 10, the first outer skin 20 and the second outer skin 30 are sequentially laid and laminated on the worktable a by mechanically (or manual) sewing to form the most of the quilt. The outermost peripheral sewing thread 40 of the peripheral edge. The quilt of the present invention manufactured by sewing the outermost peripheral sewing thread 40 is firmly fixed with the outermost outer skin (the first outer skin 20 and the second outer skin 30) and the filling material. 10. Therefore, it is possible to prevent the phenomenon that the filling material 10 cannot be fixed on the edge of the quilt and detaches or concentrates toward the center of the quilt. In addition, the process of sewing the outermost sewing thread 40 when the quilt outer skin (the first outer skin 20 and the second outer skin 30) and the filling material 10 are firmly fixed can be completed simply and quickly, so that a simple process can be quickly and quickly completed. Simply manufactured.
[0045] On the other hand, in the first sewing step S2, a part of the outermost edge of the quilt (for example, as Figure 4 The quadrangular quilt shown is a predetermined part of one side) forming an open part 50 where the outermost sewing thread 40 is not sewn. After the first sewing step S2, the open part 50 completes the inverting of the inside and outside of the quilt. Turn to step S3. That is, in order to complete the inverted step S3 described later, the outermost sewing thread 40 cannot sew the outermost outer edge of the quilt to block it. Therefore, a part of the outermost outer edge of the quilt is formed in the first sewing step S2. The opening 50 of the outermost peripheral sewing thread 40 is sewn.
[0046] The inverting step S3 is a process of putting the filling material 10 in the first outer skin 20 and the second outer skin 30 after the inner and outer parts of the quilt are turned over after the first sewing step S2. That is, through the first sewing step S2, the outermost peripheral edge portion of the quilt except for the remaining part of the opening portion 50 is sewn according to the outermost peripheral sewing thread 40, so that the outer skin of the quilt (the first outer skin 20 and the second outer skin 30) In the state of being firmly coupled (fixed) with the filling material 10, the process of converting the inside and outside of the quilt after the first sewing step S2 is performed through the opening part 50 through manual or mechanical work. At this time, the filling material 10, the first outer skin 20, and the second outer skin 30 laminated in this order are based on the space between the first outer skin 20 and the second outer skin 30 (when the filling material 10 is sequentially laminated, The second outer skin 30 and the first outer skin 20 are used as the reference between the second outer skin 30 and the first outer skin 20) The inner and outer parts of the quilt should be switched, so that the first outer skin 20 and the second outer skin can be turned upside down. 30 is exposed to the outside, and the filling material 10 is located in the first outer skin 20 and the second outer skin 30 so as to have Figure 5 The shape of the quilt shown. Therefore, in the laying step S1, the inner surface part of the first outer skin 20 that is laid on the upper part of the filling material 10 and the filling material 10 is facing downwards. When the quilt is completed, the outer part exposed to the outside is laid in the upward direction. When the quilt, the second outer skin 30 laid on the upper part of the first outer skin 20 is exposed to the outside of the outer part facing downwards, and the inner surface part in contact with the filling material 10 is laid downward, so that the first outer skin 20 and the second outer skin 30 That is, taking the outer part of the first outer skin 20 and the outer part of the second outer skin 30 as the reference, if the inner and outer parts of the quilt are switched in the overturning step S3, the first outer skin 20 and the second outer skin 20 will be overturned. The outer part of the second outer skin 30 is exposed to the outside, and the filling material 10 is located in the first outer skin 20 and the second outer skin 30, and finally becomes like Figure 5 The shape of the quilt shown.
[0047] On the other hand, after the inverting step S3, a second sewing step S4 of sewing the opening portion 50 may be included.
[0048] In the second sewing step S4, the outer parts of the first outer skin 20 and the second outer skin 30 are exposed to the outside after the overturning step S3, and the filling material 10 is located in the first outer skin 20 and the second outer skin 30, so that a completed quilt is provided After the configuration, in order to perform the inverting step S3, the opening 50 of the outermost sewing thread 40 of the unsewn predetermined portion is sewn to perform the finishing process, so as Image 6 As shown, the outermost edge part of the entire quilt is completely blocked, and the outer skin and the filling material can be firmly fixed on the entire outermost edge.
[0049] The manufacturing method of the quilt of the present invention is to lay the filling material 10, the first outer skin 20 and the second outer skin 30 of the quilt in order, and then after a simple process of the first sewing step S2 and the overturning step S3, the quilt is firmly fixed The outer skin (the first outer skin 20 and the second outer skin 30) and the filling material 10 prevent the filling material 10 from being unable to be fixed on the edge of the quilt and detaching or concentrating toward the center of the quilt. In particular, the quilt can be manufactured quickly and easily through a simple process .
[0050] In addition, in the quilt manufacturing method according to the present invention, after the inverting step S3, the filling material 10 is located in the first outer skin 20 and the second outer skin 30, which may include sewing various patterns in the middle of the quilt The third sewing step S5.
[0051] The third sewing step S5 is that after the steps, the filling material 10 is located in the first outer skin 20 and the second outer skin 30, and the outer skin and the filling material are firmly fixed in the middle of the quilt at the outermost edge of the quilt, By sewing as Figure 7 The various patterns shown complete the final form and design process of the quilt. In particular, in the present invention, the outer skin and the filling material are also sewn on the outermost edge of the quilt, so that the filling material is firmly fixed to the outer skin at the edge of the quilt, so that the design of the outermost outer edge of the quilt can be freely formed (that is, usually due to The filling material 10 cannot be firmly fixed at the outermost edge of the quilt, making the filling material 10 clumped or concentrated. In order to prevent this phenomenon, the edge is designed to be a large circle). The pattern sewn in the middle of the quilt is the same as that of the third sewing step S5. The peripheral edge can be formed in various patterns regardless of the interval. That is, generally, if the interval between the outermost edge of the quilt and the sewing thread in the middle is too wide, the filling material 10 that is not fixed on the outermost edge of the quilt will clump or concentrate toward the center of the quilt. Therefore, in order to prevent this phenomenon, it is sewn in the middle of the quilt. The sewing thread cannot exceed the specified distance from the outermost edge. On the contrary, in the present invention, the third sewing step S5 can freely sew in the middle of the quilt with a variety of intervals and a variety of patterns, so that it can freely Form the overall shape and design.
[0052] Above, the applicant has described a preferred embodiment of the present invention. This embodiment embodies the technical idea of the present invention and cannot be interpreted as a modification and change embodying the technical idea of the present invention.
