Gamma'-phase intensified cobalt-based superalloy and preparation method thereof

A high-temperature alloy and cobalt-based technology, which is applied in the field of high-temperature alloys, can solve the problems of limiting the application of new cobalt-based superalloys, difficult and easy precipitation of secondary equivalence, and achieve good application prospects and high temperature bearing capacity.

Active Publication Date: 2018-07-24
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, most of the existing Co-Al-W-based alloys have a γ' phase dissolution temperature lower than 1150°C, and only a few reports are higher than this value, such as Feng Qiang et al. (Chinese Patent, Patent No. ZL201310018243. Stable γ' phase strengthened cobalt-based superalloy and its preparation method ") published at 1184 ° C
Moreover, the existing Co-Al-W-based alloys tend to precipitate harmful secondary phases at high temperatures, and it is difficult to form a stable γ / γ’ two-phase structure above 1150 °C.
However, the dissolution temperature of the γ' phase of advanced nickel-based single crystal superalloys has exceeded 1300 °C, which indicates that the temperature bearing capacity of new cobalt-based superalloys is still far behind that of nickel-based superalloys
On the other hand, most existing Co-Al-W-based alloys have densities higher than 9.3 g cm -3 , higher than that of advanced nickel-based superalloys (7.9~9.2gcm -3 ), limiting the application of new cobalt-based superalloys in engines

Method used

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  • Gamma'-phase intensified cobalt-based superalloy and preparation method thereof
  • Gamma'-phase intensified cobalt-based superalloy and preparation method thereof
  • Gamma'-phase intensified cobalt-based superalloy and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Weigh high-purity elemental metals such as Co, Al, W, Ti, Ta and Ni according to the composition shown in alloys 1 to 3 in Table 1; place the metal raw materials weighed above in a vacuum arc melting furnace, The alloy is smelted in a protective atmosphere, and the current of the melting arc is controlled at 350A. After the alloy is completely liquefied, it is kept for 60 seconds, and then the power is turned off and cooled until the alloy is completely solidified. Repeat the above smelting steps 12 times to ensure the uniformity of the alloy, and finally obtain a cobalt-based superalloy ingot; in a high-purity Ar protective atmosphere, keep the above-prepared cobalt-based superalloy ingot at a solution temperature of 1300°C 24 hours, air cooling; then heat preservation at an aging temperature of 900°C for 50 hours, quenching and cooling, to obtain a γ' phase-strengthened cobalt-based superalloy.

Embodiment 2

[0026] Weigh high-purity elemental metals such as Co, Al, W, Ti, Ta and Ni according to the composition shown in alloys 4 to 6 in Table 1; place the metal raw materials weighed above in a vacuum arc melting furnace, The alloy is smelted in a protective atmosphere, and the current of the melting arc is controlled at 300A. After the alloy is completely liquefied, it is kept for 30 seconds, and then the power is turned off and cooled until the alloy is completely solidified. Repeat the above steps 8 times to ensure the uniformity of the alloy, and finally obtain a cobalt-based superalloy ingot. In a protective atmosphere of high-purity Ar, the above-prepared cobalt-based superalloy ingot was kept at a solid solution temperature of 1270°C for 24 hours, then air-cooled; then kept at an aging temperature of 1150°C for 50 hours, quenched and cooled to obtain γ 'Phase strengthening of cobalt-based superalloys.

[0027] Such as figure 1 As shown in the scanning electron micrograph of...

Embodiment 3

[0030] Weigh high-purity elemental metals such as Co, Al, W, Ti, Ta, Ni and Cr according to the composition shown in alloys 7 to 8 in Table 1; place the above-mentioned weighed metal raw materials in a vacuum arc melting furnace, The alloy is smelted in a protective atmosphere of pure Ar, and the current of the melting arc is controlled at 280A. After the alloy is completely liquefied, it is kept for 30 seconds, and then the power is turned off and cooled until the alloy is completely solidified. Repeat the above steps 8 times to ensure the uniformity of the alloy, and finally obtain a cobalt-based superalloy ingot. In a protective atmosphere of high-purity Ar, the cobalt-based superalloy ingot prepared above was kept at a solution temperature of 1250°C for 24 hours, then air-cooled; then kept at an aging temperature of 1000°C for 50 hours, quenched and cooled to obtain γ 'Phase strengthening of cobalt-based superalloys.

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Abstract

The invention discloses gamma'-phase intensified cobalt-based superalloy and a preparation method thereof, and belongs to the field of superalloy. The gamma'-phase intensified cobalt-based superalloyis prepared from the following alloy chemical components in percentage by weight: 3 to 6 percent of Al, 6 to 20 percent of W, 2 to 6 percent of Ti, 2 to 6 percent of Ta, 18 to 38 percent of Ni, 0 to 10 percent of Cr, 0 to 5 percent of Mo, 0 to 2 percent of Nb, 0 to 2 percent of Si and the balance of Co. The preparation method is characterized by melting by adopting a vacuum arc furnace, carrying out solid solution heat treatment at 1250 to 1300 DEG C, and carrying out aging heat treatment at 900 to 1150 DEG C. The gamma'-phase intensified cobalt-based superalloy disclosed by the invention is intensified by a gamma' phase having an L12 crystal structure and has a cubic shape, the volume fraction is greater than 65 percent, and the gamma'-phase intensified cobalt-based superalloy is uniformly distributed in a gamma matrix having an A1 crystal structure. A Gamma / gamma' two-phase structure of the gamma'-phase intensified cobalt-based superalloy disclosed by the invention stably exists at 900 to 1150 DEG C, no secondary phase is separated out, and the gamma'-phase intensified cobalt-based superalloy is a candidate material for hot end components of an aircraft engine and an industrial gas turbine.

Description

technical field [0001] The invention belongs to the technical field of high-temperature alloys, and relates to a γ' phase-strengthened cobalt-based high-temperature alloy and a preparation method thereof. Background technique [0002] Due to its excellent high temperature strength, good oxidation resistance and hot corrosion resistance, superalloys have become irreplaceable key materials for the hot end parts of aero-engines and industrial gas turbines. Among them, cobalt-based superalloys were first used in the hot end parts of gas turbines from the 1930s to the 1950s. Compared with nickel-based superalloys, they have a higher melting point, better resistance to thermal corrosion, and thermal fatigue and solderability. However, due to the lack of L1 in traditional cobalt-based superalloys 2 Type γ' phase strengthening mechanism, high temperature strength and temperature bearing capacity are significantly lower than the nickel-based superalloy strengthened by γ' phase, and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C19/07C22C1/02C22F1/10
CPCC22C1/02C22C19/07C22F1/002C22F1/10
Inventor 冯强李文道李龙飞
Owner UNIV OF SCI & TECH BEIJING
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