A catalytic cracking catalyst

A catalytic cracking and catalyst technology, which is applied in catalytic cracking, physical/chemical process catalysts, molecular sieve catalysts, etc., can solve the problems of difficult heavy oil catalytic cracking activated coke selectivity, poor accessibility of active centers, and small unit cell constants. Achieve the effects of low coke selectivity, high crystallinity, and less non-framework aluminum content

Active Publication Date: 2020-06-16
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The ultra-stable molecular sieve prepared by this method has a high silicon-alumina ratio, a small unit cell constant, and contains a certain amount of rare earth, but it does not involve the preparation of a molecular sieve with secondary pores. The high-stable molecular sieve has poor accessibility to the active center , the activity is not high
[0014] The inventors of the present invention found that the catalytic cracking catalyst containing the ultra-stable Y-type molecular sieve prepared by the prior art is difficult to simultaneously have higher heavy oil catalytic cracking activity and better coke selectivity

Method used

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Embodiment approach

[0049] In the preparation method of catalytic cracking catalyst provided by the present invention, in the preparation method of the modified Y-type molecular sieve, in step (4), the gas-phase ultrastable modified Y-type molecular sieve obtained in step (3) is contacted with an acid solution to react ( The present invention is called channel cleaning modification, referred to as channel cleaning, or acid treatment modification). One embodiment, the reaction of the gas-phase ultra-stable modified Y-type molecular sieve obtained in step (3) in contact with the acid solution is to react the gas-phase ultra-stable modified molecular sieve, that is, the gas-phase ultra-stable modified The Y-type molecular sieve is mixed with the acid solution, and reacted for a period of time, then the reacted molecular sieve is separated from the acid solution, for example, separated by filtration, and then optionally washed and optionally dried to obtain the modified Y-type molecular sieve provided...

Embodiment 1

[0064] 2000Kg (dry basis weight) skeleton SiO 2 / Al 2 o 3 Be 4.6 NaY type zeolite (sodium oxide content 13.5% by weight, Sinopec Catalyst Qilu Branch Company produces) joins and is equipped with 20m 3 In the water exchange tank, stir well at 25°C and then add 600L RECl 3 Solution (RECl 3 The rare earth concentration in the solution is expressed as RE 2 o 3 Calculated as 319g / L), after continuing to stir for 60 minutes, filter, wash, and the filter cake is sent to a flash drying oven for drying; obtain a Y-type molecular sieve with a rare earth-containing conventional unit cell size with reduced sodium oxide content, and its sodium oxide content It is 7.0% by weight, and the unit cell constant is 2.471nm; then, it is sent to a roasting furnace at a temperature of 390°C, and is roasted for 6 hours under 50% water vapor (containing 50% by volume of water vapor in the atmosphere); then, at a temperature of 500°C, it is dried Air atmosphere (water vapor content is lower than ...

Embodiment 2

[0069] 2000Kg (dry basis weight) skeleton SiO 2 / Al 2 o 3 Be 4.6 NaY type zeolite (sodium oxide content 13.5% by weight, Sinopec Catalyst Qilu Branch Company produces) joins and is equipped with 20m 3 In the primary exchange tank of decationized water, at 90°C, after stirring evenly, add 800L RECl 3 Solution (RECl 3 The rare earth concentration in the solution is expressed as RE 2 o 3 Calculated as 319g / L), stirred for 60 minutes; filtered, washed, and the filter cake was sent to a flash drying oven for drying to obtain a Y-type molecular sieve with a rare earth-containing conventional unit cell size with a reduced sodium oxide content, and its sodium oxide content was 5.5 % by weight, unit cell constant is 2.471nm, then, sent to roasting furnace at temperature (atmosphere temperature) 450 ℃, roasting 5.5 hours under 80% water vapor atmosphere; ℃, the atmosphere is a dry air atmosphere, and the calcination time is 2 hours, so that the water content is lower than 1% by we...

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Abstract

The invention provides a catalytic cracking catalyst. The catalytic cracking catalyst contains clay, an alumina binder and a modified Y type molecular sieve. The modified Y type molecular sieve comprises 5 to 12 wt% of rare earth and no more than 0.5 wt% of sodium oxide, and has a total pore volume of 0.36 to 0.48 mL / g; the pore volume of secondary pores accounts for 20 to 38% of the total pore volume; a lattice constant is 2.440 nm to 2.455 nm; the content of non-framework aluminum is no more than 10% of total aluminum content; lattice collapse temperature is higher than 1060 DEG C; and a ratio of the amount of acid B to the amount of acid L is no less than 3.50. A preparation method for the catalytic cracking catalyst comprises the following steps: preparing a rare earth-containing Y type molecular sieve with a conventional cell size; carrying out roasting in a water vapor atmosphere with a temperature of 350 to 520 DEG C and a volume percentage of 30 to 95% for 4.5 to 7 h; carryingout a contact reaction with silicon tetrachloride; and carrying out acid treatment. The catalyst has higher heavy oil conversion activity, low coke selectivity, and higher gasoline yield, liquefied gas yield, light oil yield and total liquid yield.

Description

technical field [0001] The invention relates to a catalytic cracking catalyst. Background technique [0002] Y-type molecular sieves have been the main active component of catalytic cracking (FCC) catalysts since they were first used in the 1960s. However, with the intensification of heavy crude oil, the content of polycyclic compounds in FCC raw materials increased significantly, but their diffusion capacity in zeolite channels decreased significantly. The pore size of Y-type molecular sieve as the main active component is only 0.74nm, and it is directly used to process heavy fractions such as residual oil. The accessibility of the active center of the catalyst will become the main obstacle to the cracking of polycyclic compounds contained therein. [0003] Molecular sieve pore structure is closely related to cracking reaction performance, especially for residual oil cracking catalysts, the secondary pores of molecular sieve can increase the accessibility of residual oil m...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J29/12B01J35/10C10G11/05
CPCB01J29/126B01J35/1004B01J35/1061B01J35/1066B01J2229/14B01J2229/18C10G11/05
Inventor 周灵萍张蔚琳许明德陈振宇田辉平朱玉霞
Owner CHINA PETROLEUM & CHEM CORP
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