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Preparation method and application of in-situ synthesis MgO enhancing Mg-Zn-Ca alloy

An in-situ self-generated and alloyed technology, applied in the field of biomedicine, can solve the problems of increased cost of alloying element Ca and complex surface modification treatment, and achieve the effect of optimizing mechanical properties, good clinical performance requirements, and meeting clinical performance requirements

Active Publication Date: 2019-08-09
天津市康世源新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0009] The purpose of the present invention is to solve the problems in the smelting process of medical magnesium alloys that the added MgO particles are easy to agglomerate, the addition of the alloy element Ca requires an intermediate alloy, which leads to an increase in cost, and the surface modification treatment in the MgO preparation process is also relatively complicated. Preparation method of in-situ self-generated MgO reinforced Mg-Zn-Ca alloy

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  • Preparation method and application of in-situ synthesis MgO enhancing Mg-Zn-Ca alloy
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  • Preparation method and application of in-situ synthesis MgO enhancing Mg-Zn-Ca alloy

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Embodiment 1

[0040] 1. The preparation of in-situ self-generated MgO reinforced Mg-Zn-Ca alloy, the steps are as follows:

[0041] 1) Preparation of raw materials

[0042] Mg blocks with a purity of not less than 99.99%, Zn particles with a purity of not less than 99.99%, and CaO particles with a purity of not less than 99.99% are used as base materials for smelting. The components of each raw material are: 10g of CaO and 50g of Zn , Mg is 940g.

[0043] 2) Preparation process of in situ self-generated MgO reinforced Mg-Zn-Ca alloy

[0044] Using compound furnace (see structure figure 1 ) to smelt the material, the preparation process is as follows:

[0045] Batching, washing, oven oven, smelting with protective gas, high shear stirring, ultrasonic stirring, standing and casting;

[0046] The specific process is as follows:

[0047] ①Clean the furnace one day before use, bake to 250°C, and cut off the power.

[0048] ② Add Mg blocks and Zn particles proportioned by weight percentage ...

Embodiment 2

[0060] 1. The preparation of in-situ self-generated MgO reinforced Mg-Zn-Ca alloy, the steps are as follows:

[0061] 1) Preparation of raw materials

[0062] Mg blocks with a purity of not less than 99.99%, Zn particles with a purity of not less than 99.99%, and CaO particles with a purity of not less than 99.99% are used as base materials for smelting. The components of each raw material are: 5g of CaO and 30g of Zn , Mg is 965g.

[0063] 2) Preparation of in situ self-generated MgO reinforced Mg-Zn-Ca alloy

[0064] Preparation process is with embodiment 1; Concrete process is as follows:

[0065] ①Clean the furnace one day before use, bake to 350°C, and cut off the power.

[0066] ② Add Mg blocks and Zn particles proportioned by weight percentage into the graphite crucible, and the volume percentage is 99.6% N 2 with 0.4% SF 6 The mixed gas is protected, and the temperature is raised to the melting temperature of 720°C at a rate of 8°C / min.

[0067] ③CaO particles ar...

Embodiment 3

[0079] 1. The preparation of in-situ self-generated MgO reinforced Mg-Zn-Ca alloy, the steps are as follows:

[0080] 1) Preparation of raw materials

[0081] Mg blocks with a purity of not less than 99.99%, Zn particles with a purity of not less than 99.99%, and CaO particles with a purity of not less than 99.99% are used as base materials for smelting. The components of each raw material are: 30g of CaO and 40g of Zn , Mg is 930g.

[0082] 2) Preparation of in situ self-generated MgO reinforced Mg-Zn-Ca alloy

[0083] Preparation process is with embodiment 1; Concrete process is as follows:

[0084] ①Clean the furnace one day before use, bake to 250°C, and cut off the power.

[0085] ② Add Mg blocks and Zn particles proportioned by weight percentage into the graphite crucible, and the volume percentage is 99.6% N 2 with 0.4% SF 6 The mixed gas is protected, and the temperature is raised to a melting temperature of 700°C at a rate of 12°C / min.

[0086] ③CaO particles ar...

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Abstract

The invention discloses a preparation method and application of an in-situ synthesis MgO enhancing Mg-Zn-Ca alloy. Mg, Zn and CaO are selected as materials, and the in-situ synthesis MgO enhancing Mg-Zn-Ca alloy is prepared from the components of all raw materials by weight in percentage: 0.1%-6.0% of CaO, 0.1%-5.0% of Zn, and the balance of Mg. According to the preparation method and applicationof the in-situ synthesis MgO enhancing Mg-Zn-Ca alloy, CaO particules and an Mg-Zn alloy are treated as the raw materials, methods of gas protection and high shear melt stirring are adopted, the grainsize, the mechanical performance and erosion performance of the material is adjusted and controlled through in-situ synthesis MgO, CaO and Mg are reacted to generate MgO and Ca, and thus in-situ synthesis of MgO is achieved in the crystal particles of a metallic matrix. The generated MgO is high in biological activity, the biocompatibility is outstanding, the comprehensive performance is excellent, performance requirements of clinical application can be better met, the in-situ synthesis MgO enhancing Mg-Zn-Ca alloy can be applied to products (figure 8) such as bone screws, bone lamellas, cardiovascular stents or wound closure device.

Description

technical field [0001] The invention relates to a preparation method and application of in-situ self-generated MgO reinforced Mg-Zn-Ca alloy, belonging to the technical field of biomedicine. Background technique [0002] Magnesium alloy, with its comprehensive mechanical properties closest to natural bone and excellent bio-corrosion degradation characteristics, has great development potential and has become a typical representative of a new generation of degradable implant materials, and has also become a frontier research direction in the field of biomaterials research. [0003] Researchers have improved the strength and corrosion resistance of magnesium alloys through alloying, heat treatment, surface treatment and adding oxide ceramic particles to form composite materials. Due to the existence of the second phase, the grain size of the alloy matrix decreases, and the uniform distribution of the second phase in it produces a significant dispersion strengthening effect on t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C23/00C22C23/04C22C32/00C22C1/10
CPCC22C23/04C22C23/00C22C32/0036C22C1/1036C22C1/1052
Inventor 陈民芳宇雷霆由臣
Owner 天津市康世源新材料科技有限公司