Open gear fluid grease monitoring sensor system

Abstract

The invention discloses an open gear fluid grease monitoring and sensing system, which belongs to the technical field of equipment detection. The open gear fluid grease monitoring and sensing system comprises an upper computer, a communication unit and a monitoring unit, wherein the monitoring unit comprises a sampling module, a diluting module, a filtering module and a photographing module; the sampling module is used for sampling lubricating grease on an open gear, and transferring the sampled sample into the diluting module for diluting; the filtering module is used for filtering a solutiondiluted by the diluting module through using a filtering plate; the filtering plate after filtering is transferred into the photographing module for high-definition photographing, and photographic data is sent into the upper computer through using the communication unit; and the upper computer is used for analyzing the photographic data and acquiring an analysis result. The open gear fluid greasemonitoring and sensing system can detect the open gear lubrication condition of a rotary cement kiln, realizes sampling, sample treatment and online detection, and can known the lubrication state visually and timely.

Description

technical field [0001] The invention relates to the technical field of equipment detection, in particular to an open gear fluid grease monitoring and sensing system. Background technique [0002] In cement production equipment, there are many open gears, where the open gears are generally lubricated with fluid grease; the open gear transmission is easy to fall into external media such as dust and chips to cause lubricating oil pollution, and the gears are prone to abrasive wear . The open gears used in the existing cement production field are all faced with more complicated working conditions. For the lubrication of the open gears, the fluid grease is generally replaced regularly, and the interval is also obtained according to production experience. However, for the lubrication of the open gears, In particular, whether the fluid grease is invalid or not and whether it needs to be replaced cannot be monitored in time. When the external pollution is serious, or when there is ...

AI Technical Summary

Problems solved by technology

However, this scheme requires sampling and testing of closed gears. How to sample and complete the testing of open gears has not yet been implemented in a good case.

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