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Cement rotary kiln open gear wear on-line detection system

A detection system, open gear technology, used in measuring devices, testing wear resistance, testing of mechanical parts, etc.

Active Publication Date: 2020-09-29
崇左南方水泥有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this scheme requires sampling and testing of closed gears. How to sample and complete the testing of open gears has not yet been implemented in a good case.

Method used

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  • Cement rotary kiln open gear wear on-line detection system
  • Cement rotary kiln open gear wear on-line detection system
  • Cement rotary kiln open gear wear on-line detection system

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Experimental program
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Embodiment Construction

[0031] The specific implementation of the invention will be further described below in conjunction with the accompanying drawings.

[0032] Such as figure 1 As shown, the present invention is mainly composed of a plurality of functional units installed on the box to complete functions such as sampling, dilution, filtering, and photographing, and upload the photographed structure to the online system, and the system analyzes the photographed structure to obtain lubricating grease Status, realize online real-time monitoring.

[0033] Such as Figure 2-3 As shown, the box body is a dustproof and sealed box structure, and the bottom of the box body is connected to the ground and is provided with a shock absorber 70 for reducing the impact of vibration. One side of the box body is an openable box cover structure for daily maintenance. The sampling assembly 10, the dilution assembly 20, the filter assembly 30, the photographing assembly 40 and the control unit 50 are all installe...

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PUM

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Abstract

The invention discloses an online detection system for open gear abrasion of a rotary cement kiln, and belongs to the technical field of equipment detection. The system comprises a box body, a sampling assembly, a diluting assembly, a filtering assembly and a photographing assembly, the box body is mounted on the ground on one side of an open gear; the sampling assembly, the diluting assembly, thefiltering assembly and the photographing assembly are all arranged in the box body; the sampling assembly is used for sampling open gear grease, then the open gear grease is diluted through the diluting assembly, filtered through the filtering assembly and photographed through the photographing assembly in sequence to obtain the lubricating grease state through analysis, maintenance personnel canconveniently know the lubricating condition of an open gear in time, and therefore the overall operation condition of equipment is known.

Description

technical field [0001] The invention relates to the technical field of equipment detection, in particular to an online detection system for open gear wear of a cement rotary kiln. Background technique [0002] In cement production equipment, there are many open gears, such as cement rotary kiln open gears, where open gears are generally lubricated with fluid grease; open gear transmission is easy to fall into external media such as dust and chips to cause lubrication Oil contamination, gears prone to abrasive wear. The open gears used in the existing cement production field are all faced with more complicated working conditions. For the lubrication of the open gears, the fluid grease is generally replaced regularly, and the interval is also obtained according to production experience. However, for the lubrication of the open gears, In particular, whether the fluid grease is invalid or not and whether it needs to be replaced cannot be monitored in time. When the external pol...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01M13/021G01N3/56
CPCG01M13/021G01N3/56
Inventor 季军荣管文龙刘江勇蒙秀松
Owner 崇左南方水泥有限公司