Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A molding tool and a method for preparing a rectangular hollow composite material tubular member using the molding tool

A composite material and forming tooling technology, applied in the direction of tubular objects, applications, household appliances, etc., can solve problems such as uneven pressure, impact on molding quality, and reduce production costs, so as to avoid uneven expansion pressure, uniform pressure transmission, The effect of simple demoulding process

Active Publication Date: 2022-03-25
AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In this patented method, two sets of molding tools need to be prepared, one for curing the product and one for the preparation of the silicone rubber mandrel. The molding quality of the silicone rubber mandrel is required to be high to ensure the molding quality of the product, and the production cost is invested in the early stage. Higher; in the process of thermal expansion of silicone rubber, the force on each part of the preform cannot be guaranteed to be uniform, and the molding quality of the product will be affected; in addition, the molding tooling of the product is split up and down, although the tooling structure is more Simple, but in the mold closing process, it is easy to cause problems such as extrusion of the preform and difficulty in placing the core mold, which is not conducive to ensuring the molding quality of the product
[0005] To this end, a large-size, rectangular hollow composite pipe forming tooling and preparation method is proposed to solve the problems of poor straightness, poor surface profile, uneven pressure, and additional preparation of mandrels in the prior art for composite pipes, and reduce the cost. Cost of production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A molding tool and a method for preparing a rectangular hollow composite material tubular member using the molding tool
  • A molding tool and a method for preparing a rectangular hollow composite material tubular member using the molding tool
  • A molding tool and a method for preparing a rectangular hollow composite material tubular member using the molding tool

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0084] In general, the preparation method provided by the invention comprises the following steps:

[0085](1) The present invention is a mandrel-free preparation process, which does not require the auxiliary preparation of cavity-type composite products such as silicone rubber mandrels, metal mandrels or foam mandrels, and does not require additional manufacturing of mandrel tooling to avoid the manufacture of mandrels The process not only reduces the cost of tooling and core mold manufacturing, but also has simple mold clamping and demoulding processes, without special equipment, shortening the product preparation cycle and improving production efficiency.

[0086] (2) The present invention transmits the molding pressure through the vacuum bag, which can ensure the uniform pressure transmission of the product during the molding process, ensure the molding quality of the product, and avoid the disadvantage of uneven expansion pressure caused by the expansion mandrel.

[0087]...

Embodiment 1

[0091] Component Product Name: Rectangular Hollow Composite Tube.

[0092] Product dimensions: length 7500mm, square section, side length 200mm.

[0093] The forming tooling is designed as:

[0094] The forming tooling includes a body and auxiliary parts;

[0095] The body includes a bottom plate, a left side baffle, a right side baffle and an upper baffle, and the four cooperate with each other to form a rectangular cavity. Both the left baffle and the right baffle are detachably connected to the bottom plate, and the upper baffle is detachably connected to the left baffle and the right side baffle. The upper ends of the left side baffle and the right side baffle are designed as corners extending inward, and the corner length is 30 mm (it should be noted that the meaning of the corner length here is the left side baffle and the right side The distance that the baffle extends inward, taking the left baffle as an example, this distance refers to the vertical distance from th...

Embodiment 2

[0114] The dimensions of the rectangular hollow composite material tube provided in Example 2 are the same as those in Example 1.

[0115] The design of the molding tool is basically the same as that of Example 1. In order to simplify the text, only the design of the molding tool of Example 2 that is different from that of Example 1 is described here:

[0116] The length of the upper corner of the left baffle and the right baffle are both 20mm, and the length of the lower corner is 110mm;

[0117] The top corners of the left side baffle and the right side baffle are designed to be beveled, and the angle of the bevel is 75°.

[0118] The molding method is the same as in Example 1, and will not be described in detail here.

[0119] The appearance quality of the final formed components is good, and there are no defects such as delamination and debonding inside the non-destructive testing components, and the porosity is qualified, which ensures the appearance quality and internal...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
lengthaaaaaaaaaa
lengthaaaaaaaaaa
Login to View More

Abstract

The invention relates to a forming tool and a method for preparing a rectangular hollow composite material tubular member by using it. The forming tooling includes a main body and auxiliary parts; the main body includes a bottom plate, a left side baffle, a right side baffle and an upper baffle, and the four cooperate with each other to form a rectangular cavity; the upper ends of the left side baffle and the right side baffle are designed as The corner form extending inward; the left side baffle and the right side baffle are detachably connected with the bottom plate, and the upper baffle is detachably connected with the left side baffle and the right side baffle; the auxiliary parts include left auxiliary block, right Side auxiliary block and auxiliary plate; the left auxiliary block and the right auxiliary block are detachably connected with the upper end of the left baffle and the upper end of the right baffle respectively; the auxiliary plate can be placed in a rectangular cavity as an independent piece and when When moving to the top, the left and right sides can be blocked by the corners of the left side baffle and the right side baffle, and the length is not less than the length of the bottom plate. The forming tool can obtain high-quality rectangular hollow tubular members.

Description

technical field [0001] The invention relates to the technical field of composite material preparation, in particular to a forming tool for forming a rectangular hollow composite tubular member and a method for preparing a rectangular hollow composite tubular member by using the forming tool. Background technique [0002] Advanced composite materials are widely used in the aerospace field due to their high specific strength, high specific modulus, high temperature resistance and corrosion resistance. Both military aircraft and civil aircraft use a large number of composite parts to achieve significant weight reduction. The amount of composite materials has become an important indicator to measure the advancement of aircraft. [0003] At present, for the preparation of large-size, rectangular hollow composite tubes, the molding methods are mainly divided into positive mold molding, silicone rubber expansion molding, water-soluble mandrel or low-temperature melting mandrel mold...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B29C70/34B29C70/44B29C70/54B29L23/00
CPCB29C70/342B29C70/446B29C70/54B29L2023/22
Inventor 李阳张铁夫董大为王舸闫丽生
Owner AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products