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A reinforcement design method for fiber composite shell

A fiber composite material and design method technology, applied in the textile field, can solve problems such as difficult operation, and achieve the effects of good overall performance, high efficiency and simple operation

Active Publication Date: 2021-06-18
NANJING FIBERGLASS RES & DESIGN INST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, pattern-based weaving is often used to ensure the profiling accuracy of fabrics, but this method is difficult to operate. Some literatures in the existing weaving methods mention the profiling of fabrics, but the use of planar weaving fiber composite shell reinforcement The design of the body and its forming method are rarely mentioned

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • A reinforcement design method for fiber composite shell
  • A reinforcement design method for fiber composite shell
  • A reinforcement design method for fiber composite shell

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0059] This embodiment is a regular shell reinforcement fabric, and its shape is as follows figure 1 As shown, the overall thickness is 4mm, as Image 6 The thickness shown is the same, the diameter of the big end of the fabric is 200mm, the height is 500mm, the warp yarn is 66tex×1 strand of quartz glass fiber, the weft yarn is 66tex×1 strand of quartz glass fiber, the warp density is 16 threads / cm, and the weft density is 12 threads / cm cm for weaving. The design method is as follows: firstly, the overall thickness of the fabric is 4 mm, and the fiber composite shell reinforcement has low performance requirements between layers, so the total thickness is decomposed into 20 unit cone sleeves with a thickness of 0.2 mm; secondly, the fabric is The regular shell is designed by the two-piece method; the section is a regular circle, and the perimeter corresponding to different station heights is calculated by mathematical methods, and 1 / 4 of the perimeter is taken as the width of...

Embodiment 2

[0064] This embodiment is a regular shell reinforcement fabric, and its shape is as follows figure 1 As shown, the maximum overall thickness is 5mm, the minimum is 4mm, the thickness from the top of the shell to the bottom is 400mm, the thickness is 4mm, and the thickness is gradually thickened from the position of 400mm to the top. 5mm, bottom 50mm length and thickness 5mm unchanged, the diameter of the big end of the fabric is 200mm, the height is 500mm, the warp yarn is 66tex×1 strand of quartz glass fiber, the weft yarn is 66tex×1 strand of quartz glass fiber, the warp density is 16 threads / cm, The weft density is 12 threads / cm for weaving. The design method is as follows: firstly, the maximum thickness of the fabric is 5mm, and the minimum thickness is 4mm. According to the minimum thickness, it is decomposed into 20 unit cone sleeves with a thickness of 0.2mm, and the maximum thickness is decomposed into 20 unit cone sleeves with a thickness of 0.2mm and 5 A truncated c...

Embodiment 3

[0066] This embodiment is a regular shell reinforcement fabric, and its shape is as follows figure 1 As shown, the maximum overall thickness is 5mm, the minimum is 4mm, the thickness of 4mm remains unchanged from the top of the shell to the bottom of 400mm, and the thickness gradually becomes thicker from the position of 400mm to the bottom, and the thickness range is 50mm. 5mm forms a variable thickness interval, the bottom is 50mm long and the thickness is 5mm unchanged. The diameter of the big end of the fabric is 200mm and the height is 500mm. The warp yarn is 66tex×1 strand of quartz glass fiber, the weft yarn is 66tex×1 strand and 66tex×2 strand of quartz Glass fiber is woven with a warp density of 16 threads / cm and a weft density of 12 threads / cm. The design method is as follows: firstly, the maximum thickness of the fabric is 5mm, the minimum thickness is 4mm, according to the minimum thickness, it is decomposed into 20 unit cone sleeves with a thickness of 0.2mm, and ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

A reinforcement design method for a fiber composite shell, comprising the following steps: Step 1: Decompose the fiber composite shell reinforcement into fabrics of n unit sleeves along the thickness direction, and the thickness of the n unit sleeves is respectively d 1 、d 2 ... d n , the total thickness of the fiber composite shell reinforcement D=d 1 +d 2 +...+d n ; Step 2: weaving the fabrics of the n unit sets respectively; Step 3: unfolding the fabrics of the n unit sets and stacking them to obtain the fiber composite shell reinforcement. The method of the present invention has the advantages of short weaving period, low cost, simple operation, high efficiency, strong adaptability, and convenient practical application; the prepared reinforcement fabric has the characteristics of suitable formability and good bulkiness; the fabric designed by the method The profiling accuracy is high, which can meet the requirements of the shape and characteristics of the fabric. The corresponding fabric has excellent mechanical properties and good overall performance.

Description

technical field [0001] The invention belongs to the technical field of textiles, and in particular relates to a reinforcement design method for a fiber composite shell. Background technique [0002] Fiber composite shell reinforcements have a large number of applications in production and life, such as fiber reinforced composite antennas, aircraft radome and umbrellas. The method of weaving fiber-reinforced composite material antenna is to use honeycomb sandwich structure. The manufacturing process of honeycomb sandwich structure is complex and irreversible, which has very strict requirements on the manufacturing process, and weaving is difficult; The strip is wound on the mandrel according to certain rules, and then cured and demoulded to obtain the finished product. However, the fiber winding rule design and tension control of this method are complicated, and the formed composite product has a large difference in strength along the longitudinal and transverse directions o...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D03C19/00D03D3/06D03D3/08D03D3/04D03D11/00D03D11/02D03D1/00
CPCD03C19/00D03D1/00D03D3/04D03D3/06D03D3/08D03D11/00D03D11/02
Inventor 赵谦赵敬胡方田李小欢李丹丹房坤鹏朱梦蝶
Owner NANJING FIBERGLASS RES & DESIGN INST CO LTD