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A method for the continuous preparation of bio-based polyols using microchannels and multi-stage reactors

A bio-based polyol and multi-stage reaction technology, which is applied in chemical instruments and methods, preparation of carboxylic acid esters, preparation of organic compounds, etc., can solve problems such as high viscosity of products, and achieve the effect of solving viscosity problems

Active Publication Date: 2021-09-17
NANJING TECH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0008] Purpose of the invention: The technical problem to be solved by the present invention is to provide a method for continuously preparing high-viscosity bio-based polyurethane polyols by using a micro-reaction-tank reaction-micro-reaction system, which can effectively solve the problem of utilizing When the traditional equipment is enlarged, the problem of high product viscosity

Method used

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  • A method for the continuous preparation of bio-based polyols using microchannels and multi-stage reactors
  • A method for the continuous preparation of bio-based polyols using microchannels and multi-stage reactors

Examples

Experimental program
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Effect test

Embodiment 1

[0037] Dissolve 170L epoxy soybean oil in 765L ethyl acetate to obtain raw material A, dissolve 165L 1,2-dimethyl-1,2-cyclohexanediol and 5.97kg fluoroboric acid aqueous solution (40wt%) in 745L ethyl acetate to obtain raw material B, 27L of methanol was dissolved in 123L of ethyl acetate to obtain raw material C. The raw material A and the raw material B are respectively pumped into the first micro-mixer, and after thorough mixing, they are passed into the first micro-reactor for a ring-opening reaction to obtain a reaction effluent containing vegetable oil polyols. The sampling rate of raw material A is 143.18L / h, the sampling rate of raw material B is 138.84L / h, the reaction volume of the first microreactor is 57L, the reaction temperature is 120°C, and the reaction residence time is 12min. The reaction effluent containing vegetable oil polyol was passed into a 50L three-stage batch reactor for further ring-opening reaction. The reaction temperature of the batch reactor was...

Embodiment 2

[0039] Dissolve 170L epoxy soybean oil in 1360L ethyl acetate to obtain raw material A, dissolve 200L 1,2-dimethyl-1,2-cyclohexanediol and 7.47kg fluoroboric acid aqueous solution (40wt%) in 1600L ethyl acetate to obtain raw material B, 44L of methanol was dissolved in 350L of ethyl acetate to obtain raw material C. The raw material A and the raw material B are respectively pumped into the first micro-mixer, and after thorough mixing, they are passed into the first micro-reactor for a ring-opening reaction to obtain a reaction effluent containing vegetable oil polyols. The sampling rate of raw material A is 129.97L / h, the sampling rate of raw material B is 152.06L / h, the reaction volume of the first microreactor is 71L, the reaction temperature is 120°C, and the reaction residence time is 15min. The reaction effluent containing vegetable oil polyol was passed into a 50L three-stage batch reactor for further ring-opening reaction. The reaction temperature of the batch reactor w...

Embodiment 3

[0041] Dissolve 170L epoxy soybean oil in 255L ethyl acetate to obtain raw material A, dissolve 76L 1,2-dimethyl-1,2-cyclohexanediol and 2.99kg fluoroboric acid aqueous solution (40wt%) in 115L ethyl acetate to obtain raw material B. Dissolve 11L of methanol in 16L of ethyl acetate to obtain raw material C. The raw material A and the raw material B are respectively pumped into the first micro-mixer, and after thorough mixing, they are passed into the first micro-reactor for a ring-opening reaction to obtain a reaction effluent containing vegetable oil polyols. The sampling rate of raw material A is 195.04L / h, the sampling rate of raw material B is 86.99L / h, the reaction volume of the first microreactor is 47L, the reaction temperature is 100°C, and the reaction residence time is 10min. The reaction effluent containing vegetable oil polyols was passed into a 50L three-stage batch reactor for further ring-opening reaction. The reaction temperature of the batch reactor was 100° C...

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Abstract

The invention discloses a method for continuously preparing bio-based polyols by utilizing microchannels and multi-stage reactors. The epoxy vegetable oil is mixed with an organic solvent to obtain raw material A; 1,2-dimethyl-1,2-cyclo Hexylene glycol, fluoroboric acid and organic solvent are mixed to obtain raw material B; raw material A and raw material B are simultaneously pumped into the micro-mixer of the first micro-reaction device for mixing, and then sent to the micro-reactor for ring-opening reaction to obtain vegetable oil multi-component Alcohol solution; pass the obtained vegetable oil polyol solution into a multi-stage tank reactor, carry out multiple tank reactions in sequence, and perform a sufficient ring-opening reaction; mix methanol with an organic solvent to obtain raw material C, and react with the tank The product is simultaneously pumped into the micro-mixer of the second micro-reaction device for mixing, and then sent into the micro-reactor for ring-opening reaction to obtain bio-based polyols.

Description

technical field [0001] The invention relates to a preparation method of bio-based polyols, in particular to a method for continuously preparing bio-based polyols by using epoxidized vegetable oil as a raw material and using microchannels and multi-stage reactors. Background technique [0002] With the increase of petroleum consumption, the decrease of petrochemical resource reserves and the continuous rise of petrochemical product prices, people pay more and more attention to the use of renewable resources to produce materials and fuels, and the use of renewable resources as raw materials for chemical products has attracted people's attention. Vegetable oil polyols are substitutes for petroleum-based polyols with outstanding environmental protection value. According to biosphere analysis data, compared with petroleum-based polyols, the overall energy consumption of vegetable oil polyols is reduced by 23%, the consumption of non-renewable resources is reduced by 61%, and the ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C67/31C07C69/708
CPCC07C67/31C07C2601/14C07C69/708C08G59/62C08G65/2609C08G18/36C08G18/4294C08G2110/0025C08G18/4233C08G18/08C08G18/16C08G59/1472C08G59/68C08L75/04C09D163/00C09D175/04
Inventor 郭凯方正杨曼何伟朱宁陶俊杰陈可泉陶惠新
Owner NANJING TECH UNIV