This application relates to a
copper-aluminum brazed terminal block and its manufacturing method, belonging to the field of power fittings technology. It consists of an aluminum-based terminal block with a
copper sheet welded to it. The flux used in the
welding is a high-performance, non-corrosive
copper-aluminum flux composed of the following components:
potassium fluoroaluminate, cesium
ammonium fluoride, 1-butyl-3-methylimidazolium
tetrafluoroborate,
potassium fluorotitanate, and nano-
copper oxide. The process involves chemically stripping the dense
alumina film using highly active
fluorine species released from a pure fluorinated
ionic liquid, achieving film removal and avoiding the thermal effects of high temperatures. Secondly, a nano-
titanium transition layer is generated in situ through a liquid-
phase displacement reaction of
potassium fluorotitanate on the nascent aluminum surface, achieving a qualitative change in joint strength from mechanical
interlocking to intrinsic metallurgical bonding. Finally, the
elimination of
chlorine and the presence of a self-cleaning mechanism prevent the flux from absorbing
moisture and hydrolyzing or causing
electrochemical corrosion, thus ensuring long-term reliability and durability of the joint under harsh environments while achieving good connection performance.