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An online fatigue prediction method and system for cold rolling rolls

A prediction method and technology of cold rolling rolls, which are applied in manufacturing calculation systems, length measuring devices, metal rolling, etc., can solve the problems of slow calculation speed, inability to simulate, and decline in applicability of finite element method, so as to reduce fatigue accidents, The effect of ensuring production efficiency and reducing production costs

Active Publication Date: 2022-08-09
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The present invention provides an online fatigue prediction method and system for cold-rolled rolls to solve the problems in the existing technical solutions. Generally, the finite element method is used to calculate the contact pressure between the rolls. Simulation, a technical problem that reduces its applicability in actual production

Method used

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  • An online fatigue prediction method and system for cold rolling rolls
  • An online fatigue prediction method and system for cold rolling rolls
  • An online fatigue prediction method and system for cold rolling rolls

Examples

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no. 1 example

[0060] This embodiment provides an online fatigue prediction method for cold rolling rolls, and the method can be implemented by an electronic device, and the electronic device can be a terminal or a server. Specifically, the execution flow of the online fatigue prediction method for cold rolling rolls in this embodiment is as follows: figure 1 shown, including the following steps:

[0061] S101, acquiring roll parameters and rolling process parameters of the rolling mill;

[0062] S102, based on the influence function method, establish the elastic deformation model of the rolling mill roll system;

[0063] S103, according to the roll parameters and the rolling process parameters, through the elastic deformation model of the roll system of the rolling mill, calculate the contact pressure distribution between the rolls of the rolls;

[0064] S104, according to the contact pressure distribution between the rolls, calculate the Hertz stress and the contact half-width of the con...

no. 2 example

[0155] This embodiment provides an online fatigue prediction system for cold rolling rolls, and the online fatigue prediction system for cold rolling rolls includes the following modules:

[0156] The data acquisition module is used to acquire the roll parameters and rolling process parameters of the rolling mill;

[0157] The contact pressure distribution calculation module between rolls is used to establish the elastic deformation model of the rolling mill roll system based on the influence function method, and calculate the contact between the rolls through the elastic deformation model of the rolling mill roll system according to the roll parameters and rolling process parameters. pressure distribution;

[0158] The Hertzian stress and contact half-width calculation module of the contact area of ​​the roll is used to calculate the Hertzian stress and the contact half-width of the contact area of ​​the roll according to the contact pressure distribution between the rolls;

...

no. 3 example

[0163] This embodiment provides an electronic device, which includes a processor and a memory; wherein, at least one instruction is stored in the memory, and the instruction is loaded and executed by the processor to implement the method of the first embodiment.

[0164] The electronic device may vary greatly due to different configurations or performances, and may include one or more processors (central processing units, CPU) and one or more memories, wherein the memory stores at least one instruction, so The instructions are loaded by the processor and execute the above method.

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Abstract

The invention discloses an online fatigue prediction method and system for cold rolling rolls. The method includes: acquiring roll parameters and rolling process parameters of a rolling mill; establishing an elastic deformation model of a rolling mill roll system based on an influence function method; The elastic deformation model calculates the contact pressure distribution between the rolls; according to the contact pressure distribution between the rolls, calculates the Hertz stress and contact half width of the roll contact area; According to the three-dimensional stress inside the roll, the maximum shear stress distribution is obtained, combined with the nonlinear fatigue accumulation model, the roll fatigue prediction model is established, and the roll fatigue state is predicted through the roll fatigue prediction model. The invention can predict the fatigue state of the cold rolling roll, reduce the occurrence of fatigue accidents, thereby effectively guarantee the production efficiency and reduce the production cost.

Description

technical field [0001] The invention relates to the technical field of metallurgical machinery, in particular to an online fatigue prediction method and system for cold rolling rolls. Background technique [0002] In the process of rolling steel, the surface of the roll is subjected to large rolling force and strong wear. For the backup rolls and intermediate rolls of a six-high mill, the main failure mode is fatigue failure, which is essentially the initiation and propagation of cracks caused by contact cyclic stress. The manufacturing cost of the roll, especially the backup roll is high, and its failure means the increase of the production cost of the steel mill. Therefore, it is of great significance to establish a roll fatigue prediction model suitable for field application and quantitatively express the fatigue degree of the roll, which is of great significance for monitoring the safety performance of the roll and arranging the roll down in time. [0003] There are al...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06F30/17G06F30/20B21B38/00G06F119/04G06F119/14
CPCG06F30/17G06F30/20B21B38/00G06F2119/04G06F2119/14Y02P90/30
Inventor 孙文权杨沐旸袁铁衡武章昱何安瑞陈禄祯
Owner UNIV OF SCI & TECH BEIJING