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Device and heating method for tooth-by-tooth heating of herringbone gears

A heating device and herringbone-shaped technology are applied in the field of heat treatment, which can solve the problems of complicated manufacturing process of profiling coils, uneven surface quenching hardness of gears, and increased cost, so as to reduce the phenomenon of soft and hard spots, avoid tooth profile temperature difference, The effect of improving the service life

Active Publication Date: 2022-02-01
AKITA GEAR CO LTD MACHINERY EQUIP BRANCH
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the existing technology, when the herringbone gear is induction heated, the magnetic field generated by the traditional circular induction coil cannot uniformly heat the herringbone gear, which will cause the hardness of the surface of the gear to be uneven, while the herringbone The manufacturing process of the profiling coil of the gear is complicated, which will greatly increase the cost

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  • Device and heating method for tooth-by-tooth heating of herringbone gears
  • Device and heating method for tooth-by-tooth heating of herringbone gears
  • Device and heating method for tooth-by-tooth heating of herringbone gears

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Embodiment Construction

[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention as claimed, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention.

[0032] Such as Fig...

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Abstract

The invention relates to a device for tooth-by-tooth heating of a herringbone gear, which includes a heating device, a rotating platform device, an induction device, a driving device, a working platform, a power supply, a motor, a driving sleeve and a plurality of infrared temperature measuring cameras, The heating device includes a tooth-like induction coil and an induction coil support. The induction coil support is connected with the drive sleeve, insulating gasket and the tooth-like induction coil. The rotating device platform fixes and rotates the herringbone gear, and the driving device drives the drive sleeve to perform The herringbone movement realizes the heating of the imitation tooth-shaped induction coil in the tooth root; the induction device senses the light signal, and uses the detection circuit to control the motor to make the herringbone gear rotate, and the power supply and the motor are fixed on the working platform. The present invention also provides a heating method using the above-mentioned heating device, which effectively solves the problem of inability to heat the dedendum of the herringbone gear, improves the hardness of the dedendum and the tooth surface, and improves the service life of the herringbone gear.

Description

technical field [0001] The invention belongs to the technical field of heat treatment, and in particular relates to a device and a heating method for tooth-by-tooth heating of a herringbone gear. Background technique [0002] Electromagnetic induction hardening is one of the most important heat treatment processes nowadays. Its principle is that induction current quenches the tooth root and surface of each workpiece. After heating and cooling, the martensitic structure will obtain higher hardness. The internal structure still has good toughness, plasticity and high strength. The induction heating technology has the characteristics of fast, clean, energy-saving, easy to realize automation and online production, and high production efficiency. High power density, can work in various environments, has low loss, does not produce any physical pollution, and is also one of the green and environmentally friendly heating processes. With the development of industry, the requirements...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D9/32C21D1/10C21D1/62C21D11/00
CPCC21D9/32C21D1/10C21D1/62C21D11/00Y02P10/25
Inventor 李大龙孙相宇
Owner AKITA GEAR CO LTD MACHINERY EQUIP BRANCH