Waterless printing production process for woven carpet

A technology of waterless printing and production process, applied in textiles, papermaking, dyeing and other directions, can solve the problems of difficult to meet the needs of design, restrictions on pattern fineness and thickness, slow pattern transformation speed, etc., to improve environmental performance, color and luster. Brilliant, clear graphics

Inactive Publication Date: 2021-08-13
YANGXIN JINFENG ECOLOGICAL FIBER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the prior art, woven carpet tiles require dyeing and weaving of dyed yarns, which are dyed according to the weight-to-bath ratio of the fabric, which leads to excessive use of water resources and serious pollution
The machine weaves according to the dyed yarn and pattern, and the speed of pattern change is slow, which cannot meet people's demand for design, and the fineness of the pattern is limited by the thickness of the dyed yarn
Ink-jet slurry printing is gradually emerging. Electromagnetic valves are used to control the nozzles, and the color paste is sprayed onto the carpet by pressure. However, this printing process needs to wash the carrier slurry with a large amount of water after steaming and fixing the color, so it cannot be printed on the carpet. The dyed color and the remaining slurry are easy to pollute the environment

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] A waterless printing production process for woven carpets, comprising the following steps:

[0038] S101, preparing a white blank blanket, forming a white blanket by tufting the nylon yarn through machine weaving, using the adhesive backing process to double the bottom, and cutting it into a specified size, such as a square, by a punching machine;

[0039] S102, use ammonium sulfate solution to spray and evenly wet the carpet surface of the white blank, and at the same time use a frequency converter to adjust the speed and control the moisture content of the white carpet to 40%±5% through negative pressure vacuum, and the frequency converter is adjusted at 20Hz-30Hz, Among them, the amount of ammonium sulfate in the ammonium sulfate solution is 1% of the weight of the white blanket, the amount of RO water in the ammonium sulfate solution is 50% of the weight of the white blanket, and the weight of the white blanket is 1000G / m 2 , the dosage of ammonium sulfate is 1000G / ...

Embodiment 2

[0046] A waterless printing production process for woven carpets, comprising the following steps:

[0047] S201, preparing a white blank blanket, forming a white blanket by tufting the nylon yarn through machine weaving, using the adhesive backing process to double the bottom, and cutting it into a specified size, such as a square, by a punching machine;

[0048] S202, use ammonium sulfate solution to spray and evenly wet the carpet surface of the white blank, and at the same time use a frequency converter to adjust the speed and control the moisture content of the white blank to 40%±5% through negative pressure vacuum, and the frequency converter is adjusted at 20Hz-30Hz, Among them, the amount of ammonium sulfate in the ammonium sulfate solution is 1% of the weight of the white blanket, the amount of RO water in the ammonium sulfate solution is 50% of the weight of the white blanket, and the weight of the white blanket is 1000G / m 2 , the dosage of ammonium sulfate is 1000G / m...

Embodiment 3

[0055] A waterless printing production process for woven carpets, comprising the following steps:

[0056] S301, prepare the white blank blanket, form the white blanket by tufting the nylon yarn through machine weaving, double the bottom with adhesive technology, and cut it into the specified size by punching machine, such as squares, etc.;

[0057] S302, use ADP acid release agent solution to spray and evenly wet the carpet surface of the white blank, and at the same time use the frequency converter to adjust the speed and control the moisture content of the white carpet to 40%±5% through negative pressure vacuum, and the frequency converter is adjusted at 20Hz- 30Hz, wherein, the amount of ADP acid release agent in the ADP acid release agent solution is 2% of the weight of the white blanket, the amount of RO water in the ADP acid release agent solution is 50% of the weight of the white blanket, and the weight of the white blanket is 1000G / m 2 When, the dosage of ADP acid rel...

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PUM

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Abstract

The invention provides a waterless printing production process for a woven carpet. The waterless printing production process comprises the following steps of preparing a white blank carpet; uniformly spraying and wetting the carpet surface of the white blank carpet by adopting a first auxiliary agent solution, adjusting the rotating speed by adopting a frequency converter, and controlling the moisture content of the white blank carpet to be within a specified range through negative pressure vacuum; spraying ink to the surface of the white blank blanket through piezoelectric control of a spray head, and performing ink-jet printing; performing steaming and color fixing on the carpet subjected to ink-jet printing, and spraying a second auxiliary agent solution in the steaming and color fixing process, so that a primary carpet is obtained, wherein the second auxiliary agent solution is an ADP acid-releasing agent solution or an ammonium sulfate solution; and foaming a color fixing agent, pre-coating the surface of the primary carpet with the color fixing agent, enabling the color fixing agent to be in full contact with fibers through a compression roller and then performing drying, so that the carpet product is obtained. By means of the technical scheme, the ink and the fibers are fully colored, basically no residual matter exists, size does not need to be washed with water after steaming and color fixing, and the washing-free technology is achieved, so that sewage discharge is reduced, and the environment-friendly performance of carpet production is improved.

Description

technical field [0001] The invention relates to the technical field of carpet printing technology, in particular to a waterless printing production technology for woven carpets. Background technique [0002] The raw materials for the preparation of carpets are widely used, such as cotton, hemp, wool, silk, grass and other natural fibers or chemical synthetic fiber raw materials, which are processed by manual or mechanical processes, tufted or textile. Carpet is one of the traditional arts and crafts with a long history in the world. It is often used in high-end residences, hotels, stadiums, exhibition halls or vehicles. It has noise reduction, heat insulation, and decorative effects. , heat preservation and other functions. [0003] In the prior art, woven carpet tiles require dyeing and weaving of dyed yarn, which is dyed according to the weight-to-bath ratio of the fabric, which leads to excessive use of water resources and serious pollution. The machine weaves according...

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): D06P5/30D06P1/673D06P5/08D06P1/00
CPCD06P5/30D06P1/67341D06P5/08D06P1/00
Inventor王仁斌黄涛
OwnerYANGXIN JINFENG ECOLOGICAL FIBER CO LTD