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Technical method of weft preparation before dyed yarn weaving

A process method and pre-weaving technology, applied in the direction of liquid/gas/steam yarn/filament processing, etc., can solve the problems of yarn quality reduction, improve the quality of weft yarn, eliminate the bottleneck of weft yarn supply, and shorten the production cycle Effect

Active Publication Date: 2005-12-21
GUANGDONG ESQUEL TEXTILES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] One of the purposes of the present invention is to improve the existing yarn-dyed production process, solve the problem of yarn quality reduction caused by the above-mentioned winding process, and improve the weft yarn quality

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Technical method of weft preparation before dyed yarn weaving
  • Technical method of weft preparation before dyed yarn weaving
  • Technical method of weft preparation before dyed yarn weaving

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0039] Pure cotton yarn-dyed plain plain fabric, warp and weft yarn count: Ne 40×Ne 80 / 2, warp and weft density: 120 threads / inch×80 threads / inch

[0040] 1. Loose yarn

[0041] Parallel yarn dyeing bobbin, bobbin winding density: 0.38g / cm 3

[0042] 2. Yarn dyeing

[0043] Process: Parallel bobbin dyeing—water-soluble liquid paraffin and softener in the same bath (bath ratio is the same as the traditional process, the amount of liquid paraffin added is 6g / L)—centrifugal dehydration—drying; the concentration of water-soluble liquid paraffin is 46%.

[0044] 3. Weaving

[0045] Loom: Toyota JAT610 Air Jet Loom

[0046] Process: install the bobbin stabilization ring—correct and adjust the position of the bobbin—place the inner yarn auxiliary unwinding ring—weaving.

[0047] Compact spinning Ne 80 / 2

Process of the present invention

traditional craft

increase rate

Unevenness (CV%)

10.1

10.49

3.9％

Neps +140% / km

46

...

example 2

[0060] Pure cotton yarn-dyed plain twill fabric, warp and weft yarn count: Ne 80 / 2×Ne 50 / 1, warp and weft density: 144 threads / inch×110 threads / inch.

[0061] 1. Loose yarn

[0062] Parallel yarn dyeing bobbins, bobbin winding density: 0.38g / cm 3

[0063] 2. Yarn dyeing

[0064] Process: Parallel bobbin dyeing—water-soluble liquid paraffin and softener in the same bath (bath ratio is the same as the traditional process, the amount of liquid paraffin added is 6g / L)—centrifugal dehydration—drying; the concentration of water-soluble liquid paraffin is 46%.

[0065] 3. Weaving

[0066] Loom: PICANAL OMNI plus air jet loom

[0067] Process: Calibrate and adjust the position of the bobbin—place the inner yarn to assist the unwinding ring—weaving

[0068] Combed Ne 50

Process of the present invention

traditional craft

increase rate

Unevenness (CV%)

13.189

13.738

4.2％

Neps +140% / km

100.7

176.4

75.2％

Ne...

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PUM

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Abstract

The invention relates to a technique of latitude yarn preparation before color weaving. The invention features that after coloring and baking the cheese, it is directly put into production without cheese winding process. The technique requires the cheese is processed with water dissolvable waxy material while being processed with soften agent; a cheese stabling ring is needed to be installed when placing the cheese on the shelves for correcting the cheese position on the shelves, a back unrolling ring is further needed to be installed for keep the unrolling and cheese transition working freely. The invention is adaptive to various color textures production while maintaining the productivity and quality, lowering the production cost and shortening production cycle, creating social and economic profits.

Description

Technical field: [0001] The invention belongs to the field of textiles, and relates to a process method for preparing weft yarns before weaving dyed yarns. Background technique: [0002] Yarn-dyed products are favored by people because of their bright colors, many patterns, easy decontamination, soft texture and comfortable wearing. The yarn-dyed production process has also been continuously improved, innovated and perfected in the course of its development. At present, the preparation process of mid-weft yarn in yarn-dyed production is: bobbin yarn in the yarn mill—loose yarn—dyeing—winding—weaving. The winding process after dyeing yarn is a traditional process in the yarn dyed production process. The yarn bobbin with small taper is wound into a large tapered cone yarn with suitable density and good shape for weaving weft insertion. However, after the yarn is wound, due to severe friction, the neps and thick places increase greatly, and the evenness, fine details and hair...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06B3/09
Inventor 张玉高何小东
Owner GUANGDONG ESQUEL TEXTILES CO LTD
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