Systems for monitoring sensor and actuator health and performance

Abstract

Systems for assessing health and performance of actuators and sensors in process equipment system. In one example, the equipment system comprises subsystems (preferably physically coupled subsystems), at least some of which are characterizable by transmitted signals. Some of these signals are transformed into a comparable form and compared, so as to identify signals that are outside of operating bounds.

Description

BACKGROUND AND SUMMARY OF THE INVENTION[0001]The following applications filed concurrently herewith are not necessarily related to the present application, but are incorporated by reference herein in their entirety: “Methods for Managing Flow Control Valves in Process Systems” (U.S. patent application Ser. No. ______, filed simultaneously with the effective filing date of the present application, Attorney Docket Number HES-2005-IP-019666U3); “Systems for Managing Flow Control Valves in Process Systems” (U.S. patent application Ser. No. ______, filed simultaneously with the effective filing date of the present application, Attorney Docket Number HES-2005-IP-019666U4); and “Methods to Monitor System Sensor and Actuator Health and Performance”, (U.S. patent application Ser. No. ______, filed simultaneously with the effective filing date of the present application, Attorney Docket Number HES-2006-IP-019666U1).[0002]The present application relates to monitoring complex systems such as au...

AI Technical Summary

Benefits of technology

[0006]In one example embodiment, the present innovations provide a system to monitor for failures in one or more subsystems (preferably physically coupled subsystems) in a larger system, and (in some embodiments) update the operator of failures or impending failures to improve process control. It also can include a system with process control knowledge to help operation of the equipment and reduce operator error.

[0011]By using the available sensor data in conjunction with a model of the system dynamics, the controller can be designed to estimate sensor and actuator failures and update the operator through the interface. The controller can also be designed with system intelligence which can be used to help the operator perform the job and reduce operator error.

[0015]reduction of necessary operator skill and chance of operator error;

Problems solved by technology

These failures can affect job performance and lead to job failure.

This means an operator is liable to be unaware of impending or immediate failures, and requires a higher degree of knowledge on the part of an operator.

This information is compared, and discrepancies indicate that some sensor of the system may be failing or outside preferred operating conditions.

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