The present invention belongs to the technical field of
aviation structure bonding, and discloses a method for improving the surface quality of bonding between
metal profiles and composite materials. Before the vacuuming step of bonding between
metal profiles and composite materials, a hard auxiliary tooling with a flat bottom surface and an
acute angle between the inclined surface and the bottom surface is placed on the edge of the
metal profile, and the vertical surface of the auxiliary tooling is tightly fitted with the edge of the metal profile, and the bottom surface of the auxiliary tooling is tightly fitted with the
composite material, and then the vacuuming step is performed; the auxiliary tooling is taken out after the vacuuming is completed. The present invention ensures the uniform distribution and effective transmission of pressure on the entire pressure surface by adding a hard auxiliary tooling with an inclined angle of 15° to 30° to the side wall of the metal profile at the bending deformation position, solves the bending deformation at the bonding edge of the special metal profile and the
composite skin, improves the surface quality of the bonding between the special metal profile and the
composite skin, and guarantees the strength,
skin integrity, and connection
assembly accuracy requirements of the product.