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Service Life predicting method for machine and vulnerable component of generating set

A generator set and life prediction technology, which is applied in the direction of prediction, instrumentation, data processing applications, etc., can solve the problems of economic loss, waste, and insufficient use of the remaining life of mechanical vulnerable parts, so as to achieve the effect of rational use and avoiding economic loss

Active Publication Date: 2011-06-15
SHANGHAI POWER EQUIP RES INST
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Replacing or overhauling mechanical wearing parts after failure may cause large economic losses
According to experience, replace or overhaul the mechanical wearing parts in advance during the planned maintenance of the generator set. It is possible to replace them too early and not make full use of the remaining life of these mechanical wearing parts, resulting in waste and economic losses.
At present, there is no suitable method and system available for life prediction and replacement cycle determination of mechanical wearing parts of generator sets

Method used

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  • Service Life predicting method for machine and vulnerable component of generating set
  • Service Life predicting method for machine and vulnerable component of generating set
  • Service Life predicting method for machine and vulnerable component of generating set

Examples

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Embodiment

[0041] The burst tube failure of the power plant boiler superheater is one of the reasons for the unplanned outage of various types of thermal power units. The power plant boiler superheater tube is a mechanical vulnerable part of the thermal power unit. A certain type of 350MW power station boiler, the superheated steam pressure is 17.5MPa, and the superheated steam temperature is 540℃. use figure 1 The mechanical wearing parts life prediction system of the generator set shown and image 3 The computer software for life prediction of mechanical wearing parts of the shown generator set runs on the computer in the control center of the mechanical and electrical equipment of the power plant. For the life prediction of the primary superheater tube of this type of utility boiler, the figure 2 The flow chart of the life prediction of the mechanical wearing parts of the generator set is shown, and the replacement cycle and remaining life of the primary superheater tube of the uti...

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Abstract

The invention relates to a method for estimating the life of the mechanical wearing parts for the power set, which comprises: counting the history data of the life of the mechanical and electrical wearing parts, setting up a life database of the mechanical and electrical wearing parts, determining the distribution category and parameters of the mechanical and electrical wearing parts, counting the reliability R(t) of the mechanical and electrical wearing parts, counting the reliable life tR0 of the mechanical and electrical wearing parts, setting up a knowledge base of the malfunction result of the mechanical and electrical wearing parts, determining the changeover period HRP of the mechanical and electrical wearing parts, estimating the residual life HRL, adjusting the planned maintenance interval to realize the optimized maintenance. The advantages of the invention are that the changeover period of the mechanical and electrical wearing parts can be calculated quantitatively in the using stage of the power set, and the residual life of the parts can be calculated quantitatively, thereby a computer online monitor of the changeover period and the residual life of the mechanical and electrical wearing parts can be realized.

Description

technical field [0001] The invention relates to a life prediction method of mechanical vulnerable parts of a generating set, which is applied to the replacement and maintenance of the mechanical wearing parts of the generating set, and belongs to the technical field of power generation engineering and generating sets. Background technique [0002] The mechanical equipment of the generator set has a large number of mechanical wearing parts. The mechanical wearing parts refer to the parts that frequently fail in the power plant and are often replaced or repaired in the planned maintenance and accident maintenance. The replacement or maintenance of the mechanical vulnerable parts of the existing generator sets is mostly replaced or repaired in the planned maintenance based on experience, or replaced or repaired after the mechanical vulnerable parts fail. Due to the serious failure consequences of the mechanical wearing parts of some generator sets, it may cause the equipment to...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06Q10/00G06Q50/00G06Q10/04G06Q50/06
Inventor 史进渊杨宇邓志成王兴平
Owner SHANGHAI POWER EQUIP RES INST
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