Integrated manufacturing method of microminiature parts based on surface coating

A surface coating and manufacturing method technology, applied in coating, sputtering coating, vacuum evaporation coating and other directions, can solve the problems of low processing precision, complex processing technology, single processing material, etc., achieve high processing precision, improve The effect of surface quality

Inactive Publication Date: 2013-01-30
NANJING UNIV OF SCI & TECH
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Problems solved by technology

However, this processing method generally has problems such as single processing materials, and the three-dimensional body processing ability is poor, and it can only process two-dimensional or quasi-three-dimensional micro-mechanical parts with a relatively simple structure; another manufacturing method based on traditional precision machining Technology, this processing technology has a wide range of processing materials, and can process three-dimensional parts with complex structural shapes in batches
However, due to the influence of factors such as processing principles, machine tools, tools, and clamping, the processing accuracy of this method is low. At the same time, due to the extremely small feature size of the processed parts, the processing technology is very complicated and the reliability of processing is poor.
Therefore, it is difficult to apply widely

Method used

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  • Integrated manufacturing method of microminiature parts based on surface coating

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Embodiment Construction

[0016] In the following, with reference to the accompanying drawings, taking the processing material of 45# steel and processing the outer surface of a shaft part with a diameter of 10mm as an example, and a certain strength and wear resistance are required, the present invention will be described in further detail.

[0017] 1) Analyze the processing technology of the outer surface of the shaft parts. The blank is 15mm in diameter. It is determined that the rough turning, semi-finishing turning and grinding technology are used, and the machining allowances are 3mm, 1.5mm, 0.6mm, respectively. To make the tolerance level reach IT7, according to the economic processing accuracy, the manufacturing tolerance of the parts can be enlarged by 3-5μm.

[0018] 2) According to the processing technology determined in the previous step, rough turning, finishing turning and grinding are carried out to make the parts into irreparable waste.

[0019] 3) Use an excircle precision measuring instrumen...

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Abstract

The invention relates to an integrated manufacturing method of microminiature parts based on surface coating. The technology integrates multiple technologies such as precision machining / ultraprecision machining, surface coating, precision measurement and the like, adopts the parts precision machining mode of firstly '-'(removing machining) and then '+' (combination machining), and compensates the sizes of parts through accurately controlling the thickness of a coating (plating) layer on the basis of precision measurement, thus improving machining precision and surface quality considering that the thickness of the coating layer can be precisely controlled to be in the nanometer level. The precision / ultraprecision machining technologies have wide range of machining materials and simple method, and can realize mass production of microminiature parts with three-dimensional complex structures; and the method of the invention be widely applied to the machining of various microminiature parts such as steel, alloy and the like.

Description

Technical field [0001] The invention relates to a method for manufacturing micro-small parts, in particular to an integrated manufacturing method for micro-small parts based on surface coating. Background technique [0002] With the development of aerospace, defense industry, precision instruments, medicine and bioengineering technology, as an important development direction of advanced manufacturing technology, micro-parts manufacturing technology has attracted more and more attention from scholars from all over the world. Due to the advantages of small size, light weight, low energy consumption, and low inertia, parts have become more and more widely used. [0003] Nowadays, there are two main methods for manufacturing micro-small parts. One is the more mature microelectronics technology represented by silicon microprocess and LIGA technology, namely MEMS technology, and the other method is mainly based on traditional precision machining as a background manufacturing technology,...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C14/06C23C14/08C23C16/36C23C16/34C23C16/40
Inventor 袁军堂于斌斌胡小秋汪振华吴笑天
Owner NANJING UNIV OF SCI & TECH
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