Steel plate warm formed parts with high efficiency, low energy consumption and high quality and production method thereof

A production method and low energy consumption technology, applied in the field of parts forming, can solve the problems of high hardness of formed parts, long forming pressure holding time, difficult forming, etc., to achieve lower austenitization temperature, good structure and performance, and reduce maintenance The effect of pressing time

Active Publication Date: 2011-07-20
CENT IRON & STEEL RES INST
View PDF3 Cites 27 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing thermoforming process also has obvious shortcomings, mainly in: 1. High heating temperature requires high equipment, and the main equipment investment is large; 2. The forming pressure holding time is long (about 20 seconds), and the production efficiency is low; 3. During the heating process and transfer process of the components, the surface of the steel plate is severely oxidized at high temperature, and sandblasting equipment is required to remove the surface oxide scale in the subsequent sequence; 4. High temperature forming is also likely to cause local thinning or uneven deformation, and it is impossible to form complex parts with drawing requirements. 5. The design of the cooling mold is difficult and the cost is high (several times higher than that of the cold forming mold); 6. The heating temperature is high and the energy consumption is large
7. The hardness of the formed parts is high, and the cutting of edges and holes can only rely on laser cutting, which has high cost and low production efficiency
The above shortcomings of hot forming steel production are mainly attributed to the essential characteristics of traditional hot forming steel, mainly based on the following reasons: 1. The austenitization temperature of traditional alloy structural steel represented by 22MnB5 is high (A C3 2. The hardenability of traditional 22MnB5 steel is low, which requires a high degree of austenite superheat and a cooling rate of 100°C / s; 3. Based on the short stabilization time of supercooled austenite , can only be deformed at high temperature. Although the elongation rate is high at high temperature, the work hardening rate is low, and it is difficult to perform forming with drawing requirements.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Steel plate warm formed parts with high efficiency, low energy consumption and high quality and production method thereof
  • Steel plate warm formed parts with high efficiency, low energy consumption and high quality and production method thereof
  • Steel plate warm formed parts with high efficiency, low energy consumption and high quality and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0038] (1) Preparation of steel:

[0039] The steel of the invention is smelted by a laboratory vacuum induction furnace or a converter. The casting ingot type of vacuum induction furnace smelting steel is a 150kg round ingot, and a total of 5 furnaces of steel are smelted; 6# steel is produced by using an industrial production process of 80 tons of converter + LF + RH + continuous casting + hot rolling. The chemical composition is shown in Table 1. Among them, 1-5# steel is forged and billeted + hot rolled by laboratory rolling mill + cold rolled by laboratory rolling mill, and finally rolled into 1.5mm thick cold rolled plate; The rolling mill is rolled into a 1.5mm thick steel plate.

[0040] Table 1 Chemical Composition of Steel

[0041]

[0042] (2) Heating and forming test of steel plate

[0043] The heating of 1-6# steel and the slow cooling of stamped and formed parts adopt resistance type box furnace with nitrogen protection, and the transfer of steel plate par...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
tensile strengthaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to view more

Abstract

The invention relates to steel plate warm formed parts with high efficiency, low energy consumption and high quality and a production method thereof, belonging to the technical field of part forming. The steel plate for producing parts comprises the following components in percent by weight: 0.02-0.45% of C, 3.50-9.0% of Mn, less than or equal to 0.020% of P, less than or equal to 0.020% of S, and the balance of Fe and unavoidable impurities. On the basis of these components, one or more of the following components (in percent by weight) are additionally added: 0.1-3.0% of Ni, 0.2-3.0% of Cr, 0.1-0.8% of Mo, 0.3-2.3% of Si, 0.5-2.0% of Cu, 0.0005-0.0050 of B, 0.02-0.30% of Nb, 0.002-0.250% of [N], 0.05-0.25% of Ti, 0.02-0.25% of V, 0.015-3.0% of Al, 0.002-0.005% of RE, and 0.005-0.03% of Ca. The production method comprises the following steps: steel plate heating, steel plate transferring, steel plate precooling, part forming, part cooling, and part temperature control treatment. The production method provided by the invention has the advantages of low cost and high efficiency, and improves the forming rate and final mechanical properties of workpieces.

Description

technical field [0001] The invention belongs to the technical field of parts forming, and in particular provides a high-efficiency, low-energy-consumption and high-quality steel plate warm-formed part and its production method, which is suitable for steel plates with a thickness specification of 0.6mm-20mm and obtains a tensile strength of 800-2200MPa. Parts based on martensitic structure. Background technique [0002] With the requirements of light weight, energy saving and emission reduction and safety improvement of automobiles, high-strength and even ultra-high-strength steels have attracted the attention of material production and automotive application technicians more than ever before. At present, for iron and steel materials, the forming process can be divided into three types according to the forming temperature: cold forming (room temperature), medium temperature forming (such as 400-700°C) and high temperature forming (above 900°C). Due to insurmountable problems...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/00C21D8/00
Inventor 董瀚干勇翁宇庆时捷曹文全李晓源王存宇徐乐王毛球惠卫军
Owner CENT IRON & STEEL RES INST
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products