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An order analysis method for gear failure keyless phase angle domain average calculation

A technology of order analysis and angle domain, which is applied in the field of order analysis of the average calculation of the angle domain of the keyless phase of gear faults, and can solve problems such as fault diagnosis

Active Publication Date: 2016-01-20
XI AN JIAOTONG UNIV
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Problems solved by technology

[0003] The purpose of the present invention is to provide a gear fault keyless phase angle domain average calculation order analysis method, which can solve the difficult problem of fault diagnosis under variable speed conditions when the key phase signal cannot be collected

Method used

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  • An order analysis method for gear failure keyless phase angle domain average calculation
  • An order analysis method for gear failure keyless phase angle domain average calculation
  • An order analysis method for gear failure keyless phase angle domain average calculation

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Embodiment example

[0136] The effectiveness of the invention is verified by the vibration signal measured by a planetary reducer test bench. The test bench includes four parts: motor, reducer, generator and console. The planetary reducer is a two-stage precision reducer with a reduction ratio of 32. The structural parameters of the planetary reducer are shown in Table 1 below.

[0137] Table 1 Structural parameters of star reducer

[0138]

[0139] Calculate the meshing frequency of the first stage transmission sun gear and planetary gear according to the parameters in Table 1 and the formula for calculating the meshing frequency of the planetary gear. The formula for calculating the meshing frequency of the planetary gear is as follows:

[0140] f 啮合 =(n 1 -n H )×z 1

[0141] In the formula, n 1 : Sun gear speed; n H : Planetary carrier speed; z 1 : Number of sun gear teeth.

[0142] get f from the above formula 啮合 =10.5n 1 . 10.5 is an important parameter. Compared with the co...

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Abstract

The invention provides a gear failure keyless phase angle domain average computing order analysis method. The method comprises the steps that low-pass phase-protection filtering is conducted on collected accelerated speed signals, and time-frequency distribution of the signals is calculated through smooth pseudo Wigner-Ville distribution; the instantaneous frequency of a gear case rotary shaft is estimated according to a Viterbi optimal path search algorithm, key phase signals are used for estimating a model to conduct point-by-point integration on the instantaneous frequency, and an estimated key phase signal is obtained, calculation order analysis is conducted on the vibration accelerated speed signals through equal angle resampling and the angular domain average technology, and the order spectrum based on instantaneous frequency estimation is obtained. The order spectrogram can effectively reflect the feature information of gear case failures. The gear failure keyless phase angle domain average computing order analysis method integrates the advantages of the smooth pseudo Wigner-Ville distribution, the Viterbi optimal path search algorithm, the angular domain average technology and the calculation order analysis, and can effectively conduct fault diagnosis on a gear case working on the working station of variable speeds.

Description

technical field [0001] The invention belongs to the field of gear fault analysis methods, and in particular relates to a gear fault keyless phase angle field average calculation order analysis method. Background technique [0002] The traditional gearbox vibration test and the analysis and test of the test signal are carried out under constant speed and constant working conditions, but the gearboxes in actual work are often operated under variable speed and variable working conditions, such as wind power generators. Gearboxes, helicopter gearboxes, automotive reducers, cranes, etc. Take a crane as an example. The crane is responsible for lifting and transporting the ladle. When working, the gearbox undergoes a process of speed-up, speed-down and dumping. At present, in the calculation order analysis method used under the variable speed operating condition of the gearbox, the key phase signal of the rotating shaft is indispensable for the calculation order analysis of the ge...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01M13/02
Inventor 訾艳阳何正嘉曹宏瑞万志国冯超亮何水龙
Owner XI AN JIAOTONG UNIV
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